Tag Archives: Albert Scott Crossfield

10 March 1959

North American Aviation X-15A 56-6670 carried aloft by Boeing NB-52A Stratofortress 52-003. The absence of frost on the fuselage of the X-15 shows that no cryogenic propellants are aboard for this captive flight. The chase plane is a Lockheed F-104A-15-LO Starfighter, 56-0768. This Starfighter suffered an engine failure on take off at Edwards AFB, crashed and was destroyed, 30 June 1959. (NASA)

10 March 1959: With North American Aviation’s Chief Engineering Test Pilot Albert Scott Crossfield in its cockpit, the X-15 high speed research rocket plane was airborne for the first time. X-15A 56-6670 was carried aloft under the wing of the Boeing NB-52A Stratofortress mother ship, 52-003, for a series of captive flights. The purpose was to verify that all the systems on both the X-15 and the mothership were properly functioning up to the point that the drop would occur.

The NB-52A Stratofortress flight crew, left to right: Harry W. ("Bill") Berkowitz, NAA, Launch Panel Operator; Captain John E. ("Jack") Allavie, USAF, Pilot; Captain Charles C. Bock, Jr., USAF, Aircraft Commander, at Edwards AFB, 7 February 1959. (U.S. Air Force)
The NB-52A Stratofortress flight crew, left to right: Harry W. (“Bill”) Berkowitz, NAA, Launch Panel Operator; Captain John E. (“Jack”) Allavie, USAF, Pilot; Captain Charles C. Bock, Jr., USAF, Aircraft Commander, at Edwards AFB, 7 February 1959. (U.S. Air Force via Jet Pilot Overseas)
North American Aviation X-15A 56-6670 carried aloft by Boeing NB-52A Stratofortress 52-003. The absence of frost on the fuselage of the X-15 shows that no cryogenic propellants are aboard for this captive flight. (NASA)
North American Aviation X-15A 56-6670 carried aloft by Boeing NB-52A Stratofortress 52-003. The absence of frost on the fuselage of the X-15 shows that no cryogenic propellants are aboard for this captive flight. (NASA)

Fully settled in my tiny flight office, I could speak by radio to the B-52 pilot, Charlie Bock, who was about thirty feet away in the nose of the mother plane, out of sight. . . .

As we sat, waiting at the end of the long runway while chase planes took off and circled, the clock on the instrument panel of the X-15 showed 0955. . . On signal, B-52 pilot Charlie Bock cobbed the eight engines, standing hard on the brake pedal. As the engines wound up to full military power, the X-15 trembled and the noise was tremendous. Through my radio earphones I heard Bock call a countdown for the benefit of the official movie cameramen who would record  every inch of the takeoff:

“Five . . . four . . . three . . . two . . . one. BRAKE RELEASE.”

One hundred thirty tons of aluminum, fuel, Inconel X, five men and the hope of a nation began rolling down the long runway. . .

As we rolled, the huge runway distance markers flashed by, clocking our path: 14,000 . . . 13,000 . . . 12,000 . . . 8,000. When the X-15 air-speed indicator reached 170 knots, I noted only a minor vibration. We would continue the takeoff. 6,000 . . . 5,000 . . . 4,000, and we broke ground. It was smooth and gentle, like the take-off of an airliner. The air-speed indicator crept up to 260 knots. The parched brown desert fell away. . . .

Always Another Dawn: The Story of a Rocket Test Pilot, by A. Scott Crossfield and Clay Blair, Jr., The World Publishing Company, Cleveland and New York, 1960, Chapters 34 and 35 at Pages 316–321.

X-15A 56-6670 under the wing of NB-52A 52-003 at high altitude. Scott Crossfield is in the cockpit of the rocketplane. Air Force Flight Test Center History Office, U.S. Air Force)
X-15A 56-6670 under the wing of NB-52A 52-003 at high altitude. Scott Crossfield is in the cockpit of the rocketplane. (Air Force Flight Test Center History Office, U.S. Air Force)

The gross weight of the combined aircraft was 258,000 pounds (117,000 kilograms). After a takeoff roll of 6,200 feet (1,890 meters) the B-52/X-15 lifted of at 168 knots (193 miles per hour/311 kilometers per hour). During the 1 hour, 8 minute flight the the B-52 climbed to 45,000 feet (13,716 meters) and reached a speed of 0.83 Mach (548 miles per hour/881 kilometers per hour).

The X-15A rocketplane was designed and built for the U.S. Air Force and the National Advisory Committee for Aeronautics (NACA, the predecessor of NASA) by North American Aviation, Inc., to investigate the effects of hypersonic flight (Mach 5+). Design work started in 1955 and a mock-up had been completed after just 12 months. The three X-15s were built at North American’s Los Angeles Division, at the southeast corner of Los Angeles International Airport (LAX), on the shoreline of southern California.

Test pilot Albert Scott Crossfield with X-15 56-6670 attached to the right wing pylon of NB-52A 52-003 at Edwards Air force Base. (North American Aviation Inc.)

The first flight took place 8 June 1959, again, with Scott Crossfield in the cockpit of the Number 1 ship, 56-6670.

While earlier rocketplanes, the Bell X-1 series, the the Douglas D-558-II, and the Bell X-2, were airplanes powered by rocket engines, the X-15 was a quantum leap in technology. It was a spacecraft.

Like the other rocketplanes, the X-15 was designed to be carried aloft by a “mothership,” rather than to takeoff and climb to the test altitude under its own power. The carrier aircraft was originally to be a Convair B-36 intercontinental bomber but this was soon changed to a Boeing B-52 Stratofortress. Two B-52s were modified to carry the X-15: NB-52A 52-003, The High and Mighty One, and NB-52B 52-008, Balls 8.

From 8 June 1959 to 24 October 1968, the three X-15s were flown by twelve test pilots, three of whom would qualify as astronauts in the X-15. Two would go on to the Apollo Program, and one, Neil Alden Armstrong, would be the first human to set foot on the surface of the Moon, 20 July 1969. Joe Engle would fly the space shuttle. Four of the test pilots, Petersen, White, Rushworth, and Knight, flew in combat during the Vietnam War, with Bob White being awarded the Air Force Cross. Petersen, Rushworth and White reached flag rank.

One pilot, John B. (“Jack”) McKay, was seriously injured during an emergency landing at Mud Lake, Nevada, 9 November 1962. Michael James Adams, was killed when the Number 3 ship, 56-6672, went into a hypersonic spin and broke up on the program’s 191st flight, 15 November 1967.

Scott Crossfield prepares for a flight in the North American Aviation X-15A. Crossfield is wearing a David Clark Co. MC-2 full-pressure suit and MA-3 helmet, which he helped to develop. (NASA)

Flown by a single pilot/astronaut, the X-15 is a mid-wing monoplane with dorsal and ventral fin/rudders and stabilators. The wing had no dihdral, while the stabilators had a pronounced -15° anhedral. The short wings have an area of 200 square feet (18.58 square meters) and a maximum thickness of just 5%. The leading edges are swept to 25.64°. There are two small flaps but no ailerons. The entire vertical fin/rudder pivots for yaw control.

Above 100,000 feet (30,840 meters) altitude, conventional aircraft flight control surfaces are ineffective. The X-15 is equipped with a system of reaction control jets for pitch, roll and yaw control. Hydrogen peroxide was passed through a catalyst to produce steam, which supplied the control thrusters.

The forward landing gear consists of a retractable oleo strut with steerable dual wheels and there are two strut/skids at the rear of the fuselage. The gear is retracted after the X-15 is mounted on the NB-52 and is extended for landing by its own weight.

X-15A cockpit with original Lear Siegler instrument panel. (NASA)

The rocketplane’s cockpit featured both a conventional control stick as well as side-controllers. It was pressurized with nitrogen gas to prevent fires. The pilot wore an MC-2 full-pressure suit manufactured by the David Clark Company of Worcester, Massachusetts, with an MA-3 helmet. The suit was pressurized below the neck seal with nitrogen, while the helmet was supplied with 100% oxygen. This pressure suit was later changed to the Air Force-standardized A/P22S.

The X-15 is 50.75 feet (15.469 meters) long with a wing span of 22.36 feet (6.815 meters). The height—the distance between the tips of the dorsal and ventral fins—is 13.5 feet (4.115 meters). The stabilator span is 18.08 feet (5.511 meters). The fuselage is 4.67 feet (1.423 meters) deep and has a maximum width of 7.33 feet (2.234 meters).

North American Aviation, Inc. X-15A 56-6670 on Rogers Dry Lake, Edwards Air Force Base, California. (NASA)

Since the X-15 was built of steel rather than light-weight aluminum, as are most aircraft, it is a heavy machine, weighing approximately 14,600 pounds (6,623 kilograms) empty and 34,000 pounds (15,422 kilograms) when loaded with a pilot and propellants. The X-15s carried as much as 1,300 pounds (590 kilograms) of research instrumentation, and the equipment varied from flight to flight. The minimum flight weight (for high-speed missions): 31,292 pounds (14,194 kilograms) The maximum weight was 52,117 pounds (23,640 kilograms) at drop (modified X-15A-2 with external propellant tanks).

Initial flights were flown with a 5 foot, 11 inch (1.803 meters)-long air data boom at the nose, but this would later be replaced by the “ball nose” air sensor system. The data boom contained a standard pitot-static system along with angle-of-attack and sideslip vanes. The boom and ball nose were interchangeable.

The X-15s were built primarily of a nickel/chromium/iron alloy named Inconel X, along with corrosion-resistant steel, titanium and aluminum. Inconel X is both very hard and also able to maintain its strength at the very high temperatures the X-15s were subjected to by aerodynamic heating. It was extremely difficult to machine and special fabrication techniques had to be developed.

Two Reaction Motors Division XLR11-RM-5 four-chamber rocket engines installed on an X-15. (NASA)

Delays in the production of the planned Reaction Motors XLR99 rocket engine forced engineers to adapt two vertically-stacked Reaction Motors XLR11-RM-5 four-chamber rocket engines to the X-15 for early flights. This was a well-known engine which was used on the previous rocketplanes. The XLR-11 burned a mixture of ethyl alcohol and water with liquid oxygen. Each of the engines’ chambers could be ignited individually. Each engine was rated at 11,800 pounds of thrust (58.49 kilonewtons) at Sea Level.

The Reaction Motors XLR99-RM-1 rocket engine was throttleable by the pilot from 28,500 to 60,000 pounds of thrust. The engine was rated at 50,000 pounds of thrust (222.41 kilonewtons) at Sea Level; 57,000 pounds (253.55 kilonewtons) at 45,000 feet (13,716 meters), the typical drop altitude; and 57,850 pounds (257.33 kilonewtons) of thrust at 100,000 feet (30,480 meters). Individual engines varied slightly. A few produced as much as 61,000 pounds of thrust (271.34 kilonewtons).

The XLR99 burned anhydrous ammonia and liquid oxygen. The flame temperature was approximately 5,000 °F. (2,760 °C.) The engine was cooled with circulating liquid oxygen. To protect the exhaust nozzle, it was flame-sprayed with ceramic coating of zirconium dioxide. The engine is 6 feet, 10 inches (2.083 meters) long and 3 feet, 3.3 inches (0.998 meters) in diameter. It weighs 910 pounds (413 kilograms). The Time Between Overhauls (TBO) is 1 hour of operation, or 100 starts.

Thiokol Reaction Motors Division XLR99-RM-1 rocket engine. (U.S. Air Force)

The XLR99 proved to be very reliable. 169 X-15 flights were made using the XLR99. 165 of these had successful engine operation. It started on the first attempt 159 times.

The highest speed achieved during the program was with the modified number two ship, X-15A-2 56-6671, flown by Pete Knight to Mach 6.70 (6,620 feet per second/4,520 miles per hour/ kilometers per hour) at 102,700 feet (31,303 meters). On this flight, the rocketplane exceeded its maximum design speed of 6,600 feet per second (2,012 meters per second).

The maximum altitude was reached by Joe Walker, 22 August 1963, when he flew 56-6672 to 354,200 feet (107,960 meters).

The longest flight was flown by Neil Armstrong, 20 April 1962, with a duration of 12 minutes, 28.7 seconds.

North American Aviation X-15A-1 56-6670 is on display at the Smithsonian Institution National Air and Space Museum. X-15A-2 56-6671 is at the National Museum of the United States Air Force.

North American Aviation Inc./U.S. Air Force/NASA X-15A 56-6670 hypersonic research rocketplane on display at the National Air and Space Museum. (NASM)

© 2017, Bryan R. Swopes

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North American Aviation, Inc., X-15A Hypersonic Research Rocketplane

Rollout AFFTC History Office
North American Aviation, Inc., X-15A-1, 56-6670, at Los Angeles Division, October 1958. (Air Force Flight Test Center History Office)

20 December 1968: After 199 flights, the National Aeronautics and Space Administration cancelled the X-15 Hypersonic Research Program. A 200th X-15 flight had been scheduled, but after several delays, the decision was made to end the program. (The last actual flight attempt was 12 December 1968, but snow at several of the dry lakes used as emergency landing areas resulted in the flight being cancelled.)

The X-15A rocketplane was designed and built for the U.S. Air Force and the National Advisory Committee for Aeronautics (NACA, the predecessor of NASA) by North American Aviation, Inc., to investigate the effects of hypersonic flight (Mach 5+). Design work started in 1955 and a mock-up had been completed after just 12 months. The three X-15s were built at North American’s Los Angeles Division, at the southeast corner of Los Angeles International Airport (LAX), on the shoreline of southern California.

The first flight took place 8 June 1959 with former NACA test pilot Albert Scott Crossfield in the cockpit of the Number 1 ship, 56-6670.

While earlier rocketplanes, the Bell X-1 series, the the Douglas D-558-II, and the Bell X-2, were airplanes powered by rocket engines, the X-15 was a quantum leap in technology. It was a spacecraft.

Like the other rocketplanes, the X-15 was designed to be carried aloft by a “mothership,” rather than to takeoff and climb to the test altitude under its own power. The carrier aircraft was originally to be a Convair B-36 intercontinental bomber but this was soon changed to a Boeing B-52 Stratofortress. Two B-52s were modified to carry the X-15: NB-52A 52-003, The High and Mighty One, and NB-52B 52-008, Balls 8.

From 8 June 1959 to 24 October 1968, the three X-15s were flown by twelve test pilots, three of whom would qualify as astronauts in the X-15. Two would go on to the Apollo Program, and one, Neil Alden Armstrong, would be the first human to set foot on the surface of the Moon, 20 July 1969. Joe Engle would fly the space shuttle. Four of the test pilots, Petersen, White, Rushworth, and Knight, flew in combat during the Vietnam War, with Bob White being awarded the Air Force Cross. Petersen, Rushworth and White reached flag rank.

One pilot, John B. (“Jack”) McKay, was seriously injured during an emergency landing at Mud Lake, Nevada, 9 November 1962. Another, Michael James Adams, was killed when the Number 3 ship, 56-6672, went into a hypersonic spin and broke up on the program’s 191st flight, 15 November 1967.

North American Aviation, Inc. X-15A 56-6670 on Rogers Dry Lake, Edwards Air Force Base, California. (NASA)
North American Aviation, Inc., X-15A-1 56-6670 on Rogers Dry Lake, Edwards Air Force Base, California. (NASA Image E-5251)

Flown by a single pilot/astronaut, the X-15 is a mid-wing monoplane with dorsal and ventral fin/rudders and stabilators. The wing had no dihdral, while the stabilators had a pronounced -15° anhedral. The short wings have an area of 200 square feet (18.58 square meters) and a maximum thickness of just 5%. The leading edges are swept to 25.64°. There are two small flaps but no ailerons. The entire vertical fin/rudder pivots for yaw control.

Above 100,000 feet (30,840 meters) altitude, conventional aircraft flight control surfaces are ineffective. The X-15 is equipped with a system of reaction control jets for pitch, roll and yaw control. Hydrogen peroxide was passed through a catalyst to produce steam, which supplied the control thrusters.

The forward landing gear consists of a retractable oleo strut with steerable dual wheels and there are two strut/skids at the rear of the fuselage. The gear is retracted after the X-15 is mounted on the NB-52 and is extended for landing by its own weight.

 North American Aviation X-15A 56-6672 touches down on Rogers Dry Lake. (NASA)
North American Aviation, Inc., X-15A-3 56-6672 just before touch down on Rogers Dry Lake. (NASA Image E-7469)

The rocketplane’s cockpit featured both a conventional control stick as well as side-controllers. It was pressurized with nitrogen gas to prevent fires. The pilot wore an MC-2 full-pressure suit manufactured by the David Clark Company of Worcester, Massachusetts, with an MA-3 helmet. The suit was pressurized below the neck seal with nitrogen, while the helmet was supplied with 100% oxygen. This pressure suit was later changed to the Air Force-standardized A/P22S.

X-15A cockpit with original Lear Siegler instrument panel. (NASA)
X-15 cockpit with original Lear Siegler instrument panel. (NASA image E63-9834)

The X-15 is 50.75 feet (15.469 meters) long with a wing span of 22.36 feet (6.815 meters). The height—the distance between the tips of the dorsal and ventral fins—is 13.5 feet (4.115 meters). The stabilator span is 18.08 feet (5.511 meters). The fuselage is 4.67 feet (1.423 meters) deep and has a maximum width of 7.33 feet (2.234 meters).

Since the X-15 was built of steel rather than light-weight aluminum, as are most aircraft, it is a heavy machine, weighing approximately 14,600 pounds (6,623 kilograms) empty and 34,000 pounds (15,422 kilograms) when loaded with a pilot and propellants. The X-15s carried as much as 1,300 pounds (590 kilograms) of research instrumentation, and the equipment varied from flight to flight. The minimum flight weight (for high-speed missions): 31,292 pounds (14,194 kilograms) The maximum weight was 52,117 pounds (23,640 kilograms) at drop (modified X-15A-2 with external propellant tanks).

Initial flights were flown with a 5 foot, 11 inch (1.803 meters)-long air data boom at the nose, but this would later be replaced by the “ball nose” air sensor system. The data boom contained a standard pitot-static system along with angle-of-attack and sideslip vanes. The boom and ball nose were interchangeable.

Neil Armstrong with the first North American Aviation X-15A, 56-6670, on Rogers Dry Lake after a flight, 1960. His hand is resting on the rocketplane's ball nose sensor. (NASA)
NASA Research Test Pilot Neil A. Armstrong with the first North American Aviation X-15A, 56-6670, on Rogers Dry Lake after a flight, 1960. His right hand is resting on the rocketplane’s ball nose sensor. (NASA Image E60-6286)

The X-15s were built primarily of a nickel/chromium/iron alloy named Inconel X, along with corrosion-resistant steel, titanium and aluminum. Inconel X is both very hard and also able to maintain its strength at the very high temperatures the X-15s were subjected to by aerodynamic heating. It was extremely difficult to machine and special fabrication techniques had to be developed.

Delays in the production of the planned Reaction Motors XLR99 rocket engine forced engineers to adapt two vertically-stacked Reaction Motors XLR11-RM-13 four-chamber rocket engines to the X-15 for early flights. This was a well-known engine which was used on the previous rocketplanes. The XLR11 burned a mixture of ethyl alcohol and water with liquid oxygen. Each of the engines’ chambers could be ignited individually. Each engine was rated at 11,800 pounds of thrust (58.49 kilonewtons) at Sea Level.

Two Reaction Motors Division XLR11-RM-5 four-chamber rocket engines installed on an X-15. (NASA)
Two Reaction Motors Division XLR11-RM-13 four-chamber rocket engines installed on an X-15. The speed brakes of the ventral fin are shown in the open position. (NASA)

The Reaction Motors XLR99-RM-1 rocket engine was throttleable by the pilot from 28,500 to 60,000 pounds of thrust. The engine was rated at 50,000 pounds of thrust (222.41 kilonewtons) at Sea Level; 57,000 pounds (253.55 kilonewtons) at 45,000 feet (13,716 meters), the typical drop altitude; and 57,850 pounds (257.33 kilonewtons) of thrust at 100,000 feet (30,480 meters). Individual engines varied slightly. A few produced as much as 61,000 pounds of thrust (271.34 kilonewtons).

The XLR99 burned anhydrous ammonia and liquid oxygen. The flame temperature was approximately 5,000 °F. (2,760 °C.) The engine was cooled with circulating liquid oxygen. To protect the exhaust nozzle, it was flame-sprayed with ceramic coating of zirconium dioxide. The engine is 6 feet, 10 inches (2.083 meters) long and 3 feet, 3.3 inches (0.998 meters) in diameter. It weighs 910 pounds (413 kilograms). The Time Between Overhauls (TBO) is 1 hour of operation, or 100 starts.

Thiokol Reaction Motors Division XLR-RM-1 rocket engine. (U.S. Air Force)
Thiokol Corporation Reaction Motors Division XLR99-RM-1 rocket engine. (U.S. Air Force)

The XLR99 proved to be very reliable. 169 X-15 flights were made using the XLR99. 165 of these had successful engine operation. It started on the first attempt 159 times.

The highest speed achieved during the program was with the modified number two ship, X-15A-2 56-6671, flown by Pete Knight to Mach 6.70 (6,620 feet per second/4,520 miles per hour/ kilometers per hour) at 102,700 feet (31,303 meters). On this flight, the rocketplane exceeded its maximum design speed of 6,600 feet per second (2,012 meters per second).

The maximum altitude was reached by Joe Walker, 22 August 1963, when he flew 56-6672 to 354,200 feet (107,960 meters).

The longest flight was flown by Neil Armstrong, 20 April 1962, with a duration of 12 minutes, 28.7 seconds.

North American Aviation X-15A-1 56-6670 is on display at the Smithsonian Institution National Air and Space Museum. X-15A-2 56-6671 is at the National Museum of the United States Air Force.

A North American Aviation F-100 Super Sabre chase plane follows NB-52A 52-003 prior to launch of an X-15. (NASA)
A North American Aviation F-100 Super Sabre chase plane follows NB-52A 52-003 prior to launch of an X-15. (NASA)

Recommended reading:

Always Another Dawn: The Story of a Rocket Test Pilot, by A. Scott Crossfield and Clay Blair, Jr., The World Publishing Company, Cleveland and New York, 1960

At The Edge Of Space, by Milton O. Thompson, Smithsonian Institution Press, 1992

X-15 Diary: The Story of America’s First Spaceship, by Richard Tregaskis, E.F. Dutton & Company,  New York, 1961; University of Nebraska Press, 2004

X-15: Exploring the Frontiers of Flight, by David R. Jenkins, National Aeronautics and Space Administration http://www.nasa.gov/pdf/470842main_X_15_Frontier_of_Flight.pdf

The X-15 Rocket Plane: Flying the First Wings into Space, by Michelle Evans, University of Nebraska Press, Lincoln and London, 2013

Screen Shot 2016-06-07 at 21.18.14
North American Aviation, Inc., X-15A-2 56-6671 accelerates after igniting its Reaction Motors XLR99-RM-1 rocket engine (NASA)

© 2016, Bryan R. Swopes

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20 November 1953

NACA test pilot Scott Crossfield in the cockpit of the Douglas D-558-II Skyrocket after his record-setting flight, 20 November 1953. (NASA) 20 November 1953: At Edwards Air Force Base, California, NACA’s High Speed Flight Station test pilot Albert Scott Crossfield rode behind the flight crew of the Boeing P2B-1S Superfortress as it carried the Douglas Aircraft Company D-558-II Skyrocket supersonic research rocketplane to its launch altitude. As the four-engine bomber climbed through 18,000 feet (5,486 meters), Crossfield headed back to the bomb bay to enter the Skyrocket’s cockpit and prepare for his flight.

The Douglas D-558-II was Phase II of a U.S. Navy/Douglas Aircraft Company/National Advisory Committee on Aeronautics joint research project exploring supersonic flight. It was a swept-wing airplane powered by a single Reaction Motors LR8-RM-6 four-chamber rocket engine. The Skyrocket was fueled with alcohol and liquid oxygen. The engine was rated at 6,000 pounds of thrust (26.69 kilonewtons) at Sea Level.

There were three Phase II aircraft. Originally, they were also equipped with a Westinghouse J34-W-40 turbojet engine which produced 3,000 pounds of thrust (13.35 kilonewtons) and the Skyrockets took off from the surface of Rogers Dry Lake. Once the D-558-II reached altitude, the rocket engine was fired for the speed runs. As higher speeds were required, the program shifted to an air launch from a B-29 (P2B-1S) “mothership”. Without the need to climb to the test altitude, the Skyrocket’s fuel load was available for the high speed runs.

NACA 144. a Douglas D-558-II Skyrocket, Bu. No. 37974, on Rogers Dry Lake. (NASA)
NACA 144. a Douglas D-558-II Skyrocket, Bu. No. 37974, on Rogers Dry Lake. (NASA)

The D-558-II was 42.0 feet (12.80 meters) long, with a wingspan of 25.0 feet (7.62 meters). The leading edge of the wing was swept at a 35° angle and the tail surfaces were swept to 40°. The aircraft weighed 9,421 pounds (4,273 kilograms) empty and had a maximum takeoff weight of 15,787 pounds (7,161 kilograms). It carried 378 gallons (1,431 liters) of water/ethyl alcohol and 345 gallons (1,306 liters) of liquid oxygen.

The mothership, NACA 137, was a Boeing Wichita B-29-95-BW Superfortress, U.S. Air Force serial number 45-21787. It was transferred to the U.S. Navy, redesignated P2B-1S and assigned Bureau of Aeronautics number 84029. Douglas Aircraft modified the bomber for its drop ship role at the El Segundo plant.

Douglas D-558-II Skyrocket, Bu. No., 37974, NACA 144, is dropped from the Boeing P2B-1S Superfortress, Bu. No. 84029, NACA 137. (NASA)
Douglas D-558-II Skyrocket, Bu. No. 37974, NACA 144, is dropped from the Boeing P2B-1S Superfortress, Bu. No. 84029, NACA 137. (NASA)

Going above the planned launch altitude, the Superfortress was placed in a slight dive to build to its maximum speed. At the bomber’s critical Mach number (Mcr), the Skyrocket was just above its stall speed. At 32,000 feet (9,754 meters), Crossfield and the Skyrocket were released. The rocketplane fell for about 400 feet (122 meters) until the rocket engine ignited and then it began to accelerate.

Crossfield climbed at a steep angle until he reached 72,000 feet (21,946 meters), and then leveled off. Now in level flight, the D-558-II accelerated, quickly passing Mach 1, then Mach 1.5. Crossfield pushed the nose down and began a shallow dive. The Skyrocket, still under full power, built up speed. As it passed through 62,000 feet (18,998 meters) the Skyrocket reached its maximum speed, Mach 2.005, or 1,291 miles per hour (2,078 kilometers per hour).

Scott Crossfield and the Douglas D-558-II Skyrocket, with their support team: two North American F-86 Sabre chase planes and the Boeing P2B-1S Superfortress mothership, at the NACA High Speed Flight Station, Edwards Air Force Base, California, 1 January 1954. (NASA)
Scott Crossfield and the Douglas D-558-II Skyrocket, with their support team: two North American F-86 Sabre chase planes and the Boeing P2B-1S Superfortress mothership, at the NACA High Speed Flight Station, Edwards Air Force Base, California, 1 January 1954. (NASA)

Scott Crossfield was the first pilot to fly an aircraft beyond Mach 2, twice the speed of sound. During his career as a test pilot, he flew the Douglas D-558-II, the Bell X-1, Bell X-2 and North American X-15. He made 112 flights in rocket-powered aircraft, more than any other pilot.

NACA Test Pilot Albert Scott Crossfield on Rogers Dry Lake. (NASA)
NACA Test Pilot Albert Scott Crossfield on Rogers Dry Lake. (NASA)

© 2016, Bryan R. Swopes

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5 November 1959

The Number 2 X-15, 56-6671, broke in half when it made an emergency landing while still partially loaded with propellants. (NASA)
The Number 2 X-15, 56-6671, broke in half when it made an emergency landing while still partially loaded with propellants. (NASA)

5 November 1959: During his fourth X-15 flight—the third in the Number Two ship, 56-6671—North American Aviation chief test pilot Albert Scott Crossfield made an emergency landing at Rosamond Dry Lake after one of the two Reaction Motors XLR11-RM-13 rocket engines exploded, causing an engine compartment fire.

The X-15 had been launched by the Boeing NB-52A Stratofortress, 52-003, at 0.82 Mach and approximately 45,000 feet (13,716 meters) over Bouquet Canyon Reservoir, about 35 miles (56 kilometers) southwest of Edwards Air Force Base. Scott Crossfield ignited both XLR11 rocket engines and began to accelerate and climb, but one of four combustion chambers of the lower engine exploded almost immediately. He shut both engines down after 11.7 seconds. Crossfield kept the rocketplane in a level attitude for the 114 seconds it took to jettison the liquid oxygen and water-alcohol propellants to lighten the X-15 for the landing. The tanks could not fully drain and the aircraft remained approximately 1,000 pounds (455 kilograms) overweight.

The X-15 approached the emergency landing site at Rosamond Dry Lake, about ten miles (16 kilometers) southwest of Edwards, while Major Robert M. White, flying a Lockheed F-104 chase plane, called out Crossfield’s distance from the dry lake and his altitude. As he neared the touch down point, Crossfield raised the X-15’s nose to decelerate.

“I lowered the skids and nose wheel, pulled the flaps, and felt for the lake bed.

“The skids dug in gently. The nose wheel slammed down hard and the ship plowed across the desert floor, slowing much faster than usual. Then she came to a complete stop within 1500 feet instead of the usual 5000 feet. Something was wrong; the skids failed, I was sure. . . Quickly I scrambled out of the cockpit. What I saw almost broke my heart. The fuselage had buckled immediately aft of the cockpit, two hundred and thirty inches back from the nose. Her belly had dragged in the sand, causing the abrupt deceleration on the lake. The rocket chambers which had exploded at launch were a shambles.”

Always Another Dawn: The Story of a Rocket Test Pilot, by A. Scott Crossfield and Clay Blair, Jr., The World Publishing Company, Cleveland and New York, 1960, Chapter 41 at Pages 383–384.

The scene at Rosamond Dry Lake after Scott Crossfield's emergency landing after an engine explosion. (NASA)
The scene at Rosamond Dry Lake after Scott Crossfield’s emergency landing following an engine explosion. (NASA)

It was determined that the engine had exploded due to an ignition failure, a relatively simple problem not connected to the design of the X-15. But there remained the question as to why the rocketplane had broken in half. The investigation found that the rapid extension of the nose wheel strut when lowered caused the oil inside the strut to foam and vaporize, providing almost no shock absorption. This was corrected and the check list changed to lower the gear sooner.

The total duration of this flight was 5 minutes, 28.0 seconds. The peak altitude was 45,462 feet (13,857 meters) and the maximum speed was 660 miles per hour (1,062 kilometers per hour).

56-6671 was taken back to the North American Aviation plant for repair. It returned to flight operations three months later.

Test pilot A. Scott Crossfield with the damaged X-15 (UPI/Harry Ransom Center
Test pilot A. Scott Crossfield with the damaged X-15 on Rosamond Dry Lake. (UPI/Harry Ransom Center, University of Texas at Austin)

© 2016, Bryan R. Swopes

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12 October 1954

North American Aviation’s Chief Engineering Test Pilot, George S. Welch, with the first prototype YF-100A Super Sabre, 52-5754. (U.S. Air Force)

12 October 1954: North American Aviation Chief Engineering Test Pilot George S. Welch, testing the ninth production F-100A-1-NA Super Sabre, serial number 52-5764, made a planned 7.3 G pullout from a Mach 1.55 dive to verify the aircraft’s design limits.

A Boeing B-47 Stratojet crew flying at 25,000 feet (7,620 meters) reported that Welch’s F-100 winged over and began a rapid descent, passing within four miles (6.4 kilometers) of their position and diving at a very high speed. The aircraft appeared to be under control but then suddenly disintegrated.

The Super Sabre had encountered Inertial Roll Coupling. It went out of control and then disintegrated. Its nose folded over the windshield, crushing Welch in his seat. The vertical fin broke away. The ejection seat fired but because of the supersonic speeds the parachute was shredded.

Welch was still alive when rescue teams arrived. He died while being flown to a hospital by helicopter.

George S. Welch, North American Aviation test pilot, wearing his orange flight helmet. An F-86 Sabre is in the background. (San Diego Air and Space Museum Photo Archives)

Inertial roll coupling led to the death of test pilot Mel Apt when his rocket-powered airplane, the Bell X-2, went out of control at Mach 3.2 It nearly killed Chuck Yeager when he lost control of the Bell X-1B at Mach 2.4. It is a complex phenomenon which I will briefly attempt to explain:

To increase maximum speed of transonic and supersonic airplanes during the late 1940s and early 1950s, their wings and tail surfaces were made smaller in order to decrease aerodynamic drag. At the same time, the fuselage became longer and the placement of engines, armament, landing gear, fuel, etc., within the fuselage concentrated the airplane’s mass near its center. While the gyroscopic effects of the turbojet engine contributed some degree of longitudinal stability, the torque effect made rolls to the left occur more easily, but with a higher rate than a roll to the right. The resistance to a change in attitude—inertia—decreased at the same time that the control surfaces’ ability to control the airplanes’ attitude also decreased. The airplanes became unstable.

This North American Aviation F-100-1-NA Super Sabre, 52-5761, is from the same production black as the aircraft flown by George Welch, 12 October 1954. (U.S. Air Force)
This North American Aviation F-100-1-NA Super Sabre, 52-5761, is from the same production block as the aircraft flown by George Welch, 12 October 1954. This photograph shows FW-761 with the original short vertical fin of the F-100A. (North American Aviation, Inc.)
North American Aviation F-100A-1-NA Super Sabre  52-5763, sister ship of the airplane flown by George Welch, 12 October 1954. (North American Aviation, Inc.)

When George Welch tried to pull the F-100 out of its supersonic dive, the airplane’s speed began to decrease as the angle of attack increased. The wings’ ability to stabilize the natural roll instability of the fuselage’s concentrated mass was lessened, and the ailerons could not provide sufficient control to counteract this rolling tendency. The low vertical fin of the original F-100A did not provide adequate directional stability. The Super Sabre rolled and then yawed, entering a side slip. This caused the Super Sabre to pitch down and it was suddenly out of control in all three axes. The physical forces exceeded the strength of the aircraft structure and it came apart.¹

[Aerodynamicists and Aeronautical Engineers: Your corrective comments are welcome.]

Wreckage of North American Aviation F-100A Super Sabre, 12 October 1954. (U.S. Air Force)
Wreckage of North American Aviation F-100A-1-NA Super Sabre 52-5764, 12 October 1954. (North American Aviation, Inc.)

Following the death of George Welch, NACA High Speed Flight Station research test pilot Albert Scott Crossfield spent three months conducting flight tests of the F-100A, demonstrating its inertial roll coupling characteristics using three different vertical fins. F-100A-5-NA 52-5778 was Crossfield’s test aircraft.

Scott Crossfield flew the F-100A-5-NA, 52-5778, in flight testing at the NACA High Speed Flight Station, October–December 1954. (NASA)
Test Pilot A. Scott Crossfield flew this F-100A-5-NA, 52-5778, in flight testing at the NACA High Speed Flight Station, October–December 1954. (NASA)

The North American Aviation F-100 Super Sabre was designed as a supersonic day fighter. Initially intended as an improved F-86D and F-86E, it soon developed into an almost completely new airplane. The fuselage incorporated the “area rule,” a narrowing in the fuselage width at the wings to increase transonic performance, similar to the Convair F-102A. The Super Sabre had a 49° 2′ sweep to the leading edges of the wings and horizontal stabilizer. The ailerons were placed inboard on the wings and there were no flaps, resulting in a high stall speed in landing configuration. The horizontal stabilizer was moved to the bottom of the fuselage to keep it out of the turbulence created by the wings at high angles of attack. The F-100A had a distinctively shorter vertical fin than the YF-100A. The upper segment of the vertical fin was swept 49° 43′.

There were two service test prototypes, designated YF-100A, followed by the production F-100A series. The first ten production aircraft (all of the Block 1 variants) were used in the flight testing program.

The F-100A Super Sabre was 47 feet, 1¼ inches (14.357 meters) long with a wingspan of 36 feet, 6 inches (11.125 meters). With the shorter vertical fin, the initial F-100As had an overall height of 13 feet, 4 inches (4.064 meters), 11 inches (27.9 centimeters) less than the YF-100A.

Following Welch's accident, NACA designed a new vertical fin for the F-100A. Ii was taller but also had a longer chord. This resulted in a 10% increase in area. (NASA E-1573)
Following Welch’s accident, the NACA High Speed Flight Station tested the Super Sabre and designed a new vertical fin for the F-100A. The two F-100As in this photograph are both from the second production block (F-100A-5-NA). 52-5778, on the left, has the new fin, while 52-5773 retains the original short fin. The new fin is taller but also has a longer chord. This resulted in a 10% increase in area. (NASA)

The F-100A had an empty weight of 18,135 pounds (8,226 kilograms), and gross weight of 28,899 pounds (13,108 kilograms). Maximum takeoff weight was 35,600 pounds (16,148 kilograms). It had an internal fuel capacity of 755 gallons (2,858 liters) and could carry two 275 gallon (1,041 liter) external fuel tanks.

The early F-100As were powered by a Pratt & Whitney Turbo Wasp J57-P-7 afterburning turbojet engine. It was rated at  9,700 pounds of thrust (43.148 kilonewtons) for takeoff, and 14,800 pounds (65.834 kilonewtons) with afterburner. Later production aircraft used a J57-P-39 engine. The J57 was a two-spool axial flow turbojet which had a 16-stage compressor, and a 3-stage turbine. (Both had high- and low-pressure stages.) The engine was 15 feet, 3.5 inches (4.661 meters) long, 3 feet, 5.0 inches (1.041 meters) in diameter, and weighed 4,390 pounds (1,991 kilograms).

The Super Sabre was the first U.S. Air Force fighter capable of supersonic speed in level flight. It could reach 760 miles per hour (1,223 kilometers) at Sea Level. (Mach 1 is 761.1 miles per hour, 1,224.9 kilometers per hour, under standard atmospheric conditions.) Its maximum speed was 852 miles per hour (1,371 kilometers per hour) at 35,000 feet (10,668 meters). The service ceiling was 44,900 feet (13,686 meters). Maximum range with external fuel was 1,489 miles (2,396 kilometers).

The F-100 was armed with four M-39 20 mm autocannons, capable of firing at a rate of 1,500 rounds per minute. The ammunition capacity of the F-100 was 200 rounds per gun.

North American Aviation built 199 F-100A Super Sabres at its Inglewood, California, plant before production shifted to the F-100C fighter bomber variant. Approximately 25% of all F-100As were lost in accidents.

his is the fifth production F-100A-1-NA Super Sabre, 52-5760, in flight southeast of San Bernardino, California. This fighter is from the same production block as 52-5764, the fighter being tested by George Welch, 12 October 1954. In this photograph, FW-760 has the taller vertical fin that was designed to improve the Super Sabre's controlability. (U.S. Air Force)
This is the fifth production F-100A-1-NA Super Sabre, 52-5760, in flight southeast of San Bernardino, California, 24 June 1955. This fighter is from the same production block as 52-5764, the fighter being tested by George Welch, 12 October 1954. In this photograph, FW-760 has the taller vertical fin that was designed by NACA to improve the Super Sabre’s stability. (North American Aviation, Inc.)

George Welch was born George Lewis Schwartz, Jr., in Wilmington, Delaware, 10 May 1918. He was the first of two sons of George Lewis Schwartz, a chemist at the Dupont Experimental Station in Wilmington, and Julia Welch Schwartz. His parents changed his surname to Welch, his mother’s maiden name, so that he would not be effected by the anti-German prejudice that was widespread in America following World War I.

He studied mechanical engineering at Purdue University, Indiana, and enlisted in the Army Air Corps in 1939. Welch graduated from pilot training at Kelly Field, Texas, and on 4 October 1940, was commissioned as a second lieutenant, U.S. Army Air Corps.

Second Lieutenant Kenneth M. Taylor and Second Lieutenant George S. Welch, 47th Pursuit Squadron, 15th Pursuit Group, the two Curtiss P-40B Warhawk pilots who shot down 8 Japanese aircraft during the attack on Pearl Harbor, Hawaii, 7 December 1941. Both officers were awarded the Distinguished Service Cross. (U.S. Air Force)

George S. Welch is best remembered as one of the heroes of Pearl Harbor. He, along with Second Lieutenant Kenneth M. Taylor, were the only two fighter pilots to get airborne from Haleiwa Auxiliary Airfield during the Japanese surprise attack on Hawaii, 7 December 1941. Flying a Curtiss P-40B Warhawk, he shot down three Aichi D3A “Val” dive bombers and one Mitsubishi A6M2 Zero fighter. Taylor also shot down four Japanese airplanes. For this action, Lieutenant General Henry H. “Hap” Arnold recommended the Medal of Honor, but because Lieutenants Welch and Taylor had taken off without orders, an officer in their chain of command refused to endorse the nomination. Both fighter pilots were awarded the Distinguished Service Cross.

During the War, Welch flew the Bell P-39 Airacobra and Lockheed P-38 Lightning on 348 combat missions. He had 16 confirmed aerial victories over Japanese airplanes and rose to the rank of Major. In addition to the Distinguished Service Cross, George Welch was awarded the Silver Star, the Distinguished Flying Cross with two oak leaf clusters (three awards), the Air Medal with one oak leaf cluster (two awards), the Presidential Unit Citation with two oak leaf clusters (three awards), American Defense Service medal with one service star, American Campaign Medal, Asiatic-Pacific Campaign Medal with one silver and one bronze star (six campaigns), and the World War II Victory Medal.

George Welch, circa 1943. (Unattributed)
George Welch, circa 1943. (Unattributed)

Welch received the nickname, “Wheaties,” because he was the first military officer to be featured on a box of Wheaties cereal. (Wheaties, “The Breakfast of Champions,” was a toasted wheat bran cereal produced by General Mills. It normally featured champion athletes on its distinctive orange-colored boxes.)

Suffering from malaria, George Welch was out of combat and recuperating in Australia. There he met Miss Janette Alice Williams and they were soon married. Welch returned to the United States with his new wife. They had a son, Giles, born in October 1947. Their home was in Brentwood, California.

North American Aviation approached General Arnold to recommend a fighter pilot who could bring his combat experience to testing new fighters. Welch was one of two that General Arnold suggested. The general authorized Welch’s release from active duty so that he could join North American. Welch held the rank of major, Air Reserve, from 13 November 1944 to 1 April 1953.

George S. Welch, now a civilian test pilot forNorth American Aviation, Inc., sits on the canopy rail of a P-51H Mustang, circa 1945. (North American Aviation Inc.)
George S. Welch, now a civilian test pilot for North American Aviation, Inc., sits on the canopy rail of a P-51H Mustang, circa 1945. (North American Aviation Inc.)

Welch went on to test fly the North American P-51H Mustang, FJ-1 Fury, F-86 Sabre and F-100 Super Sabre.

George Welch made the first flight of the XP-86 prototype, 1 October 1947. There is some evidence that on that flight, and during a subsequent flight on 14 October, Welch exceeded the speed of sound while in a dive. It has been said that during the Korean War, while teaching U.S. Air Force pilots how to best use the F-86 Sabre, he shot down several enemy MiG-15 jet fighters.

George S. Welch is buried at the Arlington National Cemetery, Section 6, Site 8578-D.

¹ Recommended: Coupling Dynamics in Aircraft: A Historical Perspective, by Richard E. Day, Dryden Flight Research Center, Edwards AFB, California. NASA Special Publications 532, 1997.

© 2016, Bryan R. Swopes

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