Tag Archives: David Clark Co.

6 November 1958

Bell X-1E 46-063 on Rogers Dry Lake. (NASA)
Bell X-1E 46-063 on Rogers Dry Lake, 1955. (NASA)

6 November 1958: NASA Research Test Pilot John B. (Jack) McKay made the final flight of the X-1 rocketplane program, which had begun twelve years earlier.

Bell X-1E 46-063 made its 26th and final flight after being dropped from a Boeing B-29 Superfortress over Edwards Air Force Base on a flight to test a new rocket fuel.

John B. McKay, NACA/NASA Research Test Pilot. (NASA)
John B. McKay, NACA/NASA Research Test Pilot. (NASA)

When the aircraft was inspected after the flight, a crack was found in a structural bulkhead. A decision was made to retire the X-1E and the flight test program was ended.

The X-1E had been modified from the third XS-1, 46-063. It used a thinner wing and had an improved fuel system. The most obvious visible difference is the cockpit, which was changed to provide for an ejection seat. Hundreds of sensors were built into the aircraft’s surfaces to measure air pressure and temperature.

The Bell X-1E was 31 feet (9.449 meters) long, with a wingspan of 22 feet, 10 inches (6.960 meters). The rocketplane’s empty weight was 6,850 pounds (3,107 kilograms) and fully loaded, it weighed 14,750 pounds (6,690 kilograms). The rocketplane was powered by a Reaction Motors XLR11-RM-5 rocket engine which produced 6,000 pounds of thrust (26.689 kilonewtons). The engine burned ethyl alcohol and liquid oxygen. The X-1E carried enough propellants for 4 minutes, 45 seconds burn.

The Bell X-1E rocketplane being loaded into a Boeing B-29 Superfortress mothership for another test flight. (NASA)
The Bell X-1E rocketplane being loaded into NACA 800, a Boeing B-29-96-BW Superfortress mothership, 45-21800, for another test flight. (NASA)

The early aircraft, the XS-1 (later redesignated X-1), which U.S. Air Force test pilot Charles E. (“Chuck”) Yeager flew faster than sound on 1 October 1947, were intended to explore flight in the high subsonic and low supersonic range. There were three X-1 rocketplanes. Yeager’s Glamorous Glennis was 46-062. The X-1D (which was destroyed in an accidental explosion after a single glide flight) and the X-1E were built to investigate the effects of frictional aerodynamic heating in the higher supersonic ranges from Mach 1 to Mach 2.

Bell X-1E loaded aboard Boeing B-29 Superfortress, circa 1955. (NASA)
Bell X-1E 46-063 loaded aboard NACA 800, a Boeing B-29-96-BW Superfortress, 45-21800, circa 1955. (NASA)

The X-1E reached its fastest speed with NASA test pilot Joseph Albert Walker, at Mach 2.24 (1,450 miles per hour/2,334 kilometers per hour), 8 October 1957. Walker also flew it to its peak altitude, 70,046 feet (21,350 meters) on 14 May 1958.

NACA test pilot Joseph Albert Walker made 21 of the X-1E's 26 flights. In this photograph, Joe Walker is wearing a David Clark Co. T-1 capstan-type partial-pressure suit with a K-1 helmet for protection at high altitudes. (NASA)
NACA test pilot Joseph Albert Walker made 21 of the X-1E’s 26 flights. In this photograph, Joe Walker is wearing a David Clark Co. T-1 capstan-type partial-pressure suit with a K-1 helmet for protection at high altitudes. (NASA)

There were a total of 236 flights made by the X-1, X-1A, X-1B, X-1D and X-1E. The X-1 program was sponsored by the National Advisory Committee on Aeronautics, NACA, which became the National Aeronautics and Space Administration, NASA, on 29 June 1958.

The X-1E is on display in front of the NASA administration building at the Dryden Flight Research Center, Edwards Air Force Base, California.Bell X-1E 46-063 on display at Dryden Flight Research Center© 2016, Bryan R. Swopes

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14 October 2012

Felix Baumgartner prepares to step off the gondola, 127,852 feet (38,969 meters) over New Mexico. The Mescalero Dunes are directly below. (Red Bull Stratos)

14 October 2012: At 12:08 p.m. MDT (1808 UTC) Felix Baumgartner jumped from the gondola of a helium-filled balloon at 127,852.4 feet (38,969.4 meters) over eastern New Mexico.

At 12:08 p.m. MDT (1808 UTC), Felix Baumgartner steps off the gondola. (Red Bull Stratos)

The free fall distance was 119,431.1 feet (36,402.6 meters). He fell for 4 minutes, 19 seconds before deploying his parachute and touched down after nine minutes, 3 seconds. During the free fall, he reached 843.6 miles per hour (1,357.6 kilometers per hour), Mach 1.25.

Felix Baumgartner in full-pressure suit, prepares to jump during an earlier intermediate test. (Red Bull Stratos)
Felix Baumgartner in full-pressure suit, prepares to jump during an earlier intermediate test. The geological feature running diagonally across the center of the image is the Mescalero Escarpment, western boundary of the Llano Estacado. The light-colored features are sand dunes. (Red Bull Stratos)

The Fédération Aéronautique Internationale (FAI) recognizes three Sub-Class G-2 World Records set by Baumgartner with this jump:

16669: Vertical Speed Without Drogue: 1,357.6 kilometers per hour (843.6 miles per hour miles per hour)

16670: Exit Altitude: 38,969.4 meters (127,852.4 feet)

16671: Freefall Distance: 36,402.6 meters (119,431.1 feet)

Felix Baumgartner wore a custom-made full-pressure suit designed and manufactured by the David Clark Co., Worcester, Massachusetts, based on their S1034 Improved Common Suit.

The helium balloon, with a volume 29,470,000 cubic feet, was manufactured by Raven Aerostar, Sioux Falls, South Dakota. Baumgartner’s pressure capsule was designed and built by Sage Cheshire Aerospace, Lancaster, California.

© 2016, Bryan R. Swopes

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8 October 1958

The Project MANHIGH III balloon and gondola, shortly after launch at Holloman AFB, 1151 UTC, 8 October 1958. (Al Fenn/LIFE Magazine)
The Project MANHIGH III balloon and gondola, shortly after launch at Holloman AFB, 6:51 a.m., 8 October 1958. (Al Fenn/LIFE Magazine)

8 October 1958: At Holloman Air Force Base, southeast of Alamogordo, New Mexico, the Project MANHIGH III balloon was launched at 6:51 a.m., Mountain Standard Time (13:51  UTC). The helium balloon lifted a 1,648 pound (748 kilogram) pressurized gondola. Inside was Lieutenant Clifton Moody McClure III, U.S. Air Force.

Over the next three hours, the balloon ascended to an altitude of 99,700 feet (30,389 meters)¹ over the Tularosa Basin.

From this altitude, “Demi” McClure radioed to Dr. David G. Simon, who had flown a previous MANHIGH mission, “I see the most fantastic thing, the sky that you described. It’s blacker than black, but it’s saturated with blue like you said. . . I’m looking at it, but it seems more like I’m feeling it. . . I have the feeling that I should be able to see stars in this darkness, but I can’t find them, either—I have the feeling that this black is so black it has put the stars out.”

The purpose of the MANHIGH flights was to conduct scientific research through the direct observations of the pilot while in contact with ground-based scientists and engineers, and to gather physiological data about the stresses imposed on a human body during extreme high altitude flight.

Lieutenant Clifton M. McClure, U.S. Air Force (1932–2001)
1st Lieutenant Clifton Moody McClure III, United States Air Force

Lieutenant McClure was born at Anderson, South Carolina, 8 November 1932, the son of Clfton M. McClure, Jr., a bookkeeper (who would serve as a U.S. Marine Corps officer during World War II) and Frances Melaney Allen McClure. He attended the Anderson High School, graduating in 1950. He earned a bachelor’s degree in materials engineering and a master’s degree in ceramic engineering from Clemson University. He had been an instructor pilot, flying the Lockheed T-33A Shooting Star jet trainer, at air bases in Texas, but was then assigned to the Solar Furnace Project at Holloman AFB.

Prior high-altitude balloon flights had shown the need for extreme physiological fitness, and McClure was selected through a series of medical and physical evaluations similar to those that would later be used to select astronaut candidates for Project Mercury. He was considered to be physiologically and psychologically the best candidate for MANHIGH flights.

The MANHIGH III balloon was manufactured by Winzen Research, Inc., Minneapolis, Minnesota. It had a capacity of approximately 3,000,000 cubic feet (84,950 cubic meters) and was filled with helium.

The gondola was built of three cast aluminum cylindrical sections with hemispherical caps at each end. It was 9 feet (2.743 meters) high with a diameter of 3 feet (0.914 meters). Inside were cooling and pressurization equipment ,and equipment for various scientific experiments.

Lieutenant McClure wore a modified David Clark Company MC-3A capstan-type partial-pressure suit with an International Latex Corporation MA-2 helmet for protection. He breathed a mixture of 60% oxygen, 20% nitrogen and 20% helium.

During the flight, Lieutenant McClure became dehydrated. Later, temperatures inside the gondola rose to 118 °F. (47.8 °C.). The cooling system was unable to dissipate heat from McClure’s body, and his body core temperature rose to 108.6 °F. (42.6 °C.). After twelve hours, it was decidede to end the flight. MANHIGH III touched down a few miles from its departure point at 2342 UTC, 9 October 1958.

After his participation in Project MANHIGH, Clifton McClure applied to become an astronaut in Project Mercury. He was turned down because his height—6 feet, 1 inch (1.854 meters)— exceeded the limits imposed by the small Mercury space capsule. He was awarded the Distinguished Flying Cross for the MANHIGH III flight. He later flew Lockheed F-104 Starfighters with the South Carolina Air National Guard.

Clifton Moody McClure III died at Huntsville, Alabama, 14 January 2000, at the age of 67 years.

Lieutenant Clifton M. McClure, USAF, seated inside the MANHIGH III gondola. (U.S. Air Force)

¹Sources vary. A NASA publication, Dressing For Altitude, cites McClure’s maximum altitude as 98,097 feet (29,900 meters) (Chapter 4, Page 162). The Albuquerque Tribune reported McClure’s altitude as 99,600 feet (30,358 meters), (Vol. 36, No. 163, Saturday, 11 October 1958, Page 7 at Column 6. The National Museum of the United States Air Force states 99,700 feet (30,389 meters). 99,700 feet is also cited in Office of Naval Research Report ACR-64, “Animals and Man in Space,” 1962.

© 2016, Bryan R. Swopes

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21 August 1953

Douglas D-558-II Skyrocket, Bu. No., 37974, NACA 144, is dropped from the Boeing P2B-1S Superfortress, Bu. No. 84029, NACA 137. (NASA)
Douglas D-558-II Skyrocket, Bu. No., 37974, is dropped from the Boeing P2B-1S Superfortress, Bu. No. 84029. (NASA)

21 August 1953: Major Marion E. Carl, United States Marine Corps, flew the number three Douglas D-558-II Skyrocket, Bu. No. 37974, to an unofficial world altitude record of 83,235 feet (25,370 meters).

The supersonic research rocketplane had been dropped from a Boeing P2B-1S Superfortress at 30,000 feet (9,144 meters) over Edwards Air Force Base. During this flight the Skyrocket reached Mach 1.728.

The Associated Press wire service reported the event:

Altitude Record Set By Hubbard Pilot

     WASHINGTON (AP) —The Navy said Monday Lt. Col. Marion E. Carl, a Marine Corps pilot set a new altitude record of 83,235 feet in the Douglas Skyrocket research plane on Aug. 21.

    The Navy said the unofficial world mark was established during a test of a newly developed high-altitude flying suit. ¹

     The previous altitude record was 79,494 feet, set in the same airplane by Douglas test pilot Bill Bridgeman on Aug. 7, 1951.

     A Navy spokesman said Carl is at Edwards Air Force Base, Calif. for an attempt Monday or Tuesday on the speed mark of 1,238 miles an hour set by Bridgeman in the Navy D-558-2 Skyrocket Aug. 1, 1951.

     As in Bridgeman’s altitude and speed record flight, Carl’s runs are being made through aerial launching. The Skyrocket is carried to an altitude of 30,000 feet or better by a B29 “mother plane,” and then released.

     National Aeronautic Assn. rules require that altitude record attempts be launched from the ground and that speed runs be made at specified altitudes.

     For these reasons, none of the Skyrocket records is, or likely to become, official. Some flying authorities have urged that official rules be rewritten to conform to modern developments in flying technique.

     Carl is from Hubbard, Ore. and is stationed at the Quantico, Va., Marine Corps Air Station. He has been assigned as assistant Marine Corps project officer for the national aircraft show at Dayton next week.

     Five Years ago Carl set a world speed mark of 650.8 miles an hour in the Skyrocket’s Navy predecessor, the D-558-1 Skystreak.

Eugene Register-Guard, Vol. XXCVII, No. 243, 31 August 1951, at Page 1A, Columns 6 and 7

Screen Shot 2016-08-07 at 11.13.14

20 November 1953: At Edwards Air Force Base, California, NACA’s High Speed Flight Station test pilot Albert Scott Walker rode behind the flight crew of the Boeing P2B-1S Superfortress as it carried the Douglas Aircraft Company D-558-II Skyrocket supersonic research rocketplane to its launch altitude. As the four-engine bomber climbed through 18,000 feet (5,486 meters), Crossfield headed back to the bomb bay to enter the Skyrocket’s cockpit and prepare for his flight.

The Douglas D-558-II was Phase II of a U.S. Navy/Douglas Aircraft Company/National Advisory Committee on Aeronautics joint research project exploring supersonic flight. It was a swept-wing airplane powered by a single Reaction Motors LR8-RM-6 four-chamber rocket engine. The Skyrocket was fueled with alcohol and liquid oxygen. The engine was rated at 6,000 pounds of thrust (26.69 kilonewtons) at Sea Level.

There were three Phase II aircraft. Originally, they were also equipped with a Westinghouse J34-W-40 turbojet engine which produced 3,000 pounds of thrust (13.35 kilonewtons) and the Skyrockets took off from the surface of Rogers Dry Lake. Once the D-558-II reached altitude, the rocket engine was fired for the speed runs. As higher speeds were required, the program shifted to an air launch from a B-29 (P2B-1S) “mothership”. Without the need to climb to the test altitude, the Skyrocket’s fuel load was available for the high speed runs.

The D-558-II was 42.0 feet (12.80 meters) long, with a wingspan of 25.0 feet (7.62 meters). The leading edge of the wing was swept at a 35° angle and the tail surfaces were swept to 40°. The aircraft weighed 9,421 pounds (4,273 kilograms) empty and had a maximum takeoff weight of 15,787 pounds (7,161 kilograms). It carried 378 gallons (1,431 liters) of water/ethyl alcohol and 345 gallons (1,306 liters) of liquid oxygen.

The mothership, NACA 137, was a Boeing Wichita B-29-95-BW Superfortress, U.S. Air Force serial number 45-21787. It was transferred to the U.S. Navy, redesignated P2B-1S and assigned Bureau of Aeronautics number 84029. Douglas Aircraft modified the bomber for its drop ship role at the El Segundo plant.

Between 4 February 1948 and 28 August 1956, the three rocketplanes made a total of 313 flights.

Douglas D-558-2 Skyrocket, Bu. No. 37974. (NASA)
The rocket-powered Douglas D-558-2 Skyrocket, Bu. No. 37974 (NACA 144). (NASA)

Marion Eugene Carlwas born at Hubbard, Oregon, 1 November 1915. He was the second of four children of Herman Lee Carl, a dairy farmer, and Ellen Lavine Ellingsen Carl.

Marion E. Carl 1935

Carl graduated from Oregon State College at Corvallis, Oregon, and was commissioned as a second lieutenant in the United States Army Reserve, 31 May 1938. Lieutenant Carl soon resigned this commission to accept an appointment as an Aviation Cadet, United States Navy. He enlisted as a private, first class, Volunteer Marine Corps Reserve, 17 July 1938, and was designated a student Enlisted Naval Aviation Pilot assigned to the Naval Reserve Aviation Base, Squantum, Massachusetts. He entered flight school as an Aviation Cadet at Naval Air Station Pensacola near Pensacola, Florida, 26 July 1938.

Lieutenant Marion E. Carl, USMC, Naval Aviator. (U.S. Navy)

After completing flight training, Carl was commissioned as a Second Lieutenant, United States Marine Corps Reserve, 20 October 1939. He was then assigned to Marine Fighting Squadron One (VMF-1) at Brown Field, Quantico, Virginia.

In 1940, Lieutenant Carl returned to NAS Pensacola as a flight instructor. On 25 February 1941, Second Lieutenant Carl, U.S.M.C.R., was appointed a Second Lieutenant, United States Marine Corps.

Lieutenant Carl was transferred to VMF-221 at San Diego, California, as a fighter pilot. The unit was assigned to the aircraft carrier USS Saratoga (CV-3) for transportation to MCAS Ewa, Oahu, Territory of Hawaii. On 25 December 1941, VMF-221 was deployed to Midway Atoll.

Marion Carl and his squadron fought during the Battle of Midway. Flying a Grumman F4F-3 Wildcat, Bu. No. 1864,² on 4 June 1942, he shot down his first enemy airplane, a Mitsubishi A6M Zero fighter, and damaged two others. Lieutenant Carl was awarded the Navy Cross for his actions in that decisive battle.

Marion Carl was next assigned to VMF-223 under the command of Captain John L. Smith. The Marine fighter squadron was the first air unit to arrive at Henderson Field on the island of Guadalcanal in the Solomons, 20 August 1942. This was a critical airfield, originally built by the Japanese military but occupied by Allied forces. On 26 August, Lieutenant Carl became the Marine Corps’ first “ace.”

Carl was shot down in 9 September 1942 and was missing for five days. He was helped by islanders who eventually returned him to his base.

The squadron departed Guadalcanal 16 October 1942, and sailed to San Francisco, California. VMF-223 was credited with destroying 110½ enemy aircraft. Carl was credited with 16.

Lieutenant Carl married Miss Edna T. Kirvin at New York City, New York, 7 January 1943.

On 26 January, he took command of VMF-223. On 8 May 1943, Lieutenant Carl was promoted to the temporary rank of captain. The squadron was re-equipped with the new Vought-Sikorsky F4U-1 Corsair. Training in the new fighter took place at MCAS El Toro, in southern California.

Major Marion E. Carl, USMC, commanding VMF-223 in 1943. The aircraft is a Vought F4U Corsair in which Carl shot down two enemy aircraft in December 1943. (U.S. Navy)

In August, the squadron returned to combat in the Solomons. By the end of 1943, Major Carl’s total of enemy aircraft destroyed was 18½ with 3 damaged, making him the seventh highest-scoring Marine fighter pilot of World War II.

Marion Carl is dressing in teh Model 7 pressure suit aboard the P2BS-1 drop ship, 21 August 1953. (U.S. Navy)
Marion Carl is dressing in the David Clark Company Model 7 full-pressure suit aboard the P2B-1S drop ship, 21 August 1953. (U.S. Navy)

After the War Marion Carl trained as a test pilot at NAS Patuxent River, Maryland, testing jet aircraft on aircraft carriers and he was also the first Marine Corps pilot to fly a helicopter. He commanded the Marine’s first jet squadron, VMF-122, which flew the McDonnell FH-1 Phantom. He was promoted to lieutenant colonel 7 August 1947.

In May 1955, Colonel Carl commanded Marine Photo Reconnaisance Squadron One (VMJ-1). The squadron flew the McDonnell FH-2 Banshee from air bases on Taiwan on secret missions over the People’s Republic of China.

At Muroc Army Air Field (now Edwards Air Force Base) he tested the Douglas D-558-I Skystreak and D-558-II Skyrocket, setting world records for speed and altitude. He was promoted to colonel, 1 October 1956.

By 1962 Colonel Carl was Director of Marine Corps Aviation. He was promoted to brigadier general, 1 June 1964.

Brigadier General Carl commanded the First Marine Brigade during the Vietnam War and flew combat missions in jet fighters and helicopter gun ships.

Promoted to major general in August 1967, with his date of rank retroactive to 1 June 1964. Carl commanded the 2nd Marine Aircraft Wing, then served as Inspector General of the Marine Corps from 1970 until 1973. When he retired in 1973, General Carl had accumulated more that 13,000 flight hours.

During his military career, Major General Carl was awarded the Navy Cross with two gold stars (three awards); The Legion of Merit with valor device and three gold stars (four awards); The Distinguished Flying Cross with four gold stars (five awards); and the Air Medal with two gold and two silver stars (twelve awards).

Tragically, General Carl was murdered in Roseburg, Oregon, 28 June 1998, as he defended his wife, Edna, during a home-invasion robbery. Mrs. Carl was wounded, but survived.

Major General Marion E. Carl, United States Marine Corps, is buried at Arlington National Cemetery.

Major General Marion E. Carl, United States Marine Corps (1915–1998)
Major General Marion E. Carl, United States Marine Corps (1915–1998)

¹ The pressure suit Lieutenant Colonel Carl was testing was a David Clark Co. Model 7 full-pressure suit.

² Often cited as Grumman F4F-3 Bu. No. 4000 (second bureau number series, 1935–1940) the entry in Carl’s certified pilot logbook for 4 June 1942 states the airplane he flew to shoot down the enemy fighter was F4F-3 Bu. No. 1864.

© 2017, Bryan R. Swopes

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16 August 1960

Captain Kittinger steps out of the Excelsior III gondola, 102,800 feet above the Earth, 7:12 a.m., 16 August 1960. (U.S. Air Force)

16 August 1960: At 7:12 a.m., Captain Joseph William (“Red”) Kittinger II, U.S. Air Force, stepped out of a balloon gondola, 102,800 feet (31,333 meters, 19.47 miles) above the Tularosa Valley, New Mexico. This was his third balloon ascent and high altitude parachute jump during Project Excelsior, a series of experiments to investigate the effects of high altitude bailouts.

For protection at the extreme high altitude—above 99% of the atmosphere—Joe Kittinger wore a modified David Clark Co. MC-3A capstan-type partial-pressure suit and MA-3 helmet. Over this was a coverall garment to keep the pressure suit’s lacings and capstans from catching on anything as he jumped from the balloon gondola. He breathed a combination of 60% oxygen, 20% nitrogen and 20% helium. During the 1 hour, 31 minute ascent, the pressure seal of Kittinger’s right glove failed, allowing his hand to painfully swell with the decreasing atmospheric pressure.

In temperatures as low as -94 °F. (-70 °C.) Captain Kittinger free-fell for 4 minutes, 36 seconds, and reached a speed of 614 miles per hour (988 kilometers per hour). During the free fall descent, he trailed a small drogue parachute for stabilization. His 28-foot (8.5 meter) diameter main parachute opened at 17,500 feet (5,334 meters) and he touched the ground 9 minutes, 9 seconds later. The total duration of Kittinger’s descent was 13 minutes, 45 seconds. For this accomplishment, he was awarded the Distinguished Flying Cross (his second) and the Harmon Trophy.

Joseph Kittinger had previously worked on Project Man High, and would go on to a third high altitude balloon project, Stargazer.

A recovery team assists Captain Kittinger after his 102,800-foot free fall, 16 August 1960. The helicopter in the background is a Piasecki H-21. (U.S. Air Force)

After returning to operations, Kittinger flew 483 combat missions in three tours during the Vietnam War. After two tours flying the Douglas B-26K Invader, he transitioned to the McDonnell F-4D Phantom II and returned to Southeast Asia for a voluntary third tour with the famed 555th Fighter Interceptor Squadron (“The Triple Nickel”). He is credited with shooting down a MiG 21 fighter.

Almost to the end of his third combat tour, Lieutenant Colonel Kittinger was himself shot down and and he and his Weapons System Officer were captured. They spent 11 months at the infamous Hanoi Hilton.

Captain Joseph W. Kitinger, United States Air Force. Captain Kittinger is wearing the wings of an Air Force Senior Pilot and an Air Force Basic Parachutist Badge. The red, white and blue striped ribbon represents the Distinguished Flying Cross. (U.S. Air Force)
Captain Joseph W. Kittinger II, United States Air Force. Captain Kittinger is wearing the wings of an Air Force Senior Pilot and an Air Force Basic Parachutist Badge. The red, white and blue striped ribbon represents the Distinguished Flying Cross. (U.S. Air Force)

© 2015, Bryan R. Swopes

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