22 December 1949: North American Aviation, Inc., test pilot George S. Welch made the first flight of the YF-86D Sabre, 50-577 (c/n 164-1, at Edwards Air Force Base, in the high desert of southern California.
Based on the F-86A day fighter, the F-86D (originally designated YF-95) was a radar-equipped, rocket-armed, all-weather interceptor. Its first flight took place only nine years after the first flight of North American’s prototype NA-73X, which would become the famous P-51 Mustang fighter of World War II. This was an amazing jump in technology in just a few years.
The interceptor was intended to be an improved variant of the F-86A Sabre day fighter. During development, though, so many changes became necessary that the F-86D shared only about 25% of its parts of the F-86A. Essentially an new airplane, the Air Force assigned it the designation YF-95. It would revert to the F-86D designation before it actually flew.
The first YF-86D (still identified as YF-95) was rolled out at North American’s Inglewood plant in September 1949. In late November it was partially disassembled to be transported by truck to Edwards Air Force Base, about 120 miles (193 kilometers) away. The airplane was then reassembled and ground tested to prepare it for flight.
The first two test aircraft carried no armament or fire control/radar system and retained the sliding canopy of the F-86A. This would be replaced with a hinged “clamshell” canopy in production models. The airplane was 40 feet, 3.1 inches (12.271 meters) long with a wingspan of 37 feet, 1 inch (11.294 meters) and overall height of 15 feet, 0 inches (4.572 meters). Its empty weight was 12,470 pounds (5,656 kilograms) and maximum takeoff weight was 18,483 pounds (8,384 kilograms).
The service test aircraft and early production airplanes were powered by a General Electric J47-GE-17 single-shaft axial-flow turbojet engine, producing 5,425 pounds of thrust (24.132 kilonewtons) at 7,950 r.p.m., or 7,500 pounds (33.362 kilonewtons) with afterburner. This engine was equipped with an electronic fuel control system which substantially reduced the pilot’s workload. The engine had a 12-stage compressor, 8 combustion chambers, and single-stage turbine. It was 226.0 inches (5.740 meters) long, 39.75 inches (1.010 meters) in diameters, and weighed 3,000 pounds (1,361 kilograms).
The first production aircraft, F-86D-1-NA Sabre, had a maximum speed of 614 knots (707 miles per hour/1,137 kilometers per hour) at Sea Level, and 539 knots (620 miles per hour/998 kilometers per hour)at 40,000 feet (12,192 meters). From a standing start, the interceptor could climb to 40,000 feet in 5 minutes, 54 seconds with a full combat load. The service ceiling was 54,000 feet (16,460 meters).
The F-86D Sabre carried no guns. Instead, its armament consisted of twenty-four 2.75-inch (70 millimeter) Folding Fin Aerial Rockets (FFAR) with explosive warheads, carried in a retractable tray in the airplane’s belly. A Hughes electronic fire control computer was used to calculate an interception path and determine the firing point for the unguided rockets.
The single-seat F-86D Sabre was nearly 50 knots faster than the contemporary twin-engine Northrop F-89 Scorpion and Lockheed F-94 Starfire, both of which carried a two-man crew. North American Aviation built 2,504 F-86D Sabres, and these equipped nearly two-thirds of the Air Defense Command interceptor squadrons.
After the Air Force service test program was completed, 50-577 was transferred to the National Advisory Committee on Aeronautics (NACA) Ames Aeronautical Laboratory at Moffett Field, California, and designated NACA 149. It was used as a variable stability aircraft for flight testing various control configurations for feel, sensitivity and response.
NACA 149 remained at Ames from 26 June 1952 to 15 February 1960.
On the morning of December 7, 1941, very few American fighter pilots were able to get airborne to fight the Japanese attackers. Ken Taylor and George Schwartz were two of them.
Second Lieutenants Kenneth Marlar Taylor and George S. Welch took two Curtiss-Wright P-40B Warhawk fighters from a remote airfield at Haleiwa, on the northwestern side of the island of Oahu, and against overwhelming odds, each shot down four enemy airplanes: Welch shot down three Aichi D3A Type 99 “Val” dive bombers and one Mitsubishi A6M2 Type 0 (“Zero”) fighter. Taylor also shot down four Japanese airplanes.
Although both officers were nominated for the Medal of Honor by General Henry H. (“Hap”) Arnold, they were awarded the Distinguished Service Cross.
During the War, Welch flew the Bell P-39 Airacobra and Lockheed P-38 Lightning on 348 combat missions. He had 16 confirmed aerial victories over Japanese airplanes and rose to the rank of Major.
Suffering from malaria, George Welch was out of combat and recuperating in Australia. When North American Aviation approached General Arnold to recommend a highly experienced fighter pilot as a test pilot for the P-51H Mustang, Arnold suggested Welch and authorized his resignation from the Air Corps.
George Welch tested the P-51H, XP-86 Sabre and YF-100A Super Sabre for North American Aviation. Reportedly, while demonstrating the F-86 Sabre’s capabilities to Air Force pilots during the Korean War, he shot down as many as six MiG 15s.
George Welch was killed while testing a F-100A Super Sabre, 12 October 1954.
Ken Taylor scored two more victories at Guadalcanal before wounds received in an air raid sent him back to the United States. He remained in the Air Force until he retired in 1971 with the rank of Brigadier General. He died in 2006.
The Curtiss-Wright Corporation Hawk 81B (P-40B Warhawk) was a single-seat, single-engine pursuit. It was a low-wing monoplane of all-metal construction, and used flush riveting to reduce aerodynamic drag. It had an enclosed cockpit and retractable landing gear. Extensive wind tunnel testing at the NACA Langley laboratories refined the airplane’s design, significantly increasing the top speed.
The P-40B Warhawk was 31 feet, 8¾ inches (9.671 meters) long, with a wingspan of 37 feet, 4 inches (11.379 meters). Its empty weight was 5,590 pounds (2,536 kilograms), and 7,326 pounds (3,323 kilograms) gross. The maximum takeoff weight was 7,600 pounds (3,447 kilograms).
The P-40B was powered by a liquid-cooled, supercharged, 1,710.60-cubic-inch-displacement (28.032 liter) Allison Engineering Co. V-1710-C15 (V-1710-33), a single overhead cam (SOHC) 60° V-12 engine, which produced 1,040 horsepower at 2,800 r.p.m., and turned a three-bladed Curtiss Electric constant-speed propeller through a 2:1 gear reduction. The V-1710-33 was 8 feet, 2.54 inches (2.503 meters) long, 3 feet, 5.88 inches (1.064 meters) high, and 2 feet, 5.29 inches (0.744 meters) wide. It weighed 1,340 pounds (607.8 kilograms).
Heavier than the initial production P-40, the P-40B was slightly slower, with a maximum speed of 352 miles per hour (567 kilometers per hour) at 15,000 feet (4,572 meters). It had a service ceiling of 32,400 feet (9,876 meters) and range of 730 miles (1,175 kilometers).
Armament consisted of two air-cooled Browning AN-M2 .50-caliber machine guns mounted in the cowlingabove the engine and synchronized to fire forward through the propeller arc, with 380 rounds per gun, and four Browning M2 .30-caliber aircraft machine guns, with two in each wing.
Curtiss-Wright produced 13,738 P-40s between 1939 and 1944. 131 of those were P-40B Warhawks.
14 October 1947: Twenty minutes before Captain Charles E. (“Chuck”) Yeager broke the sound barrier with a Bell X-1 rocketplane, North American Aviation Chief Test Pilot George S. Welch put the swept-wing XP-86 prototype, serial number 45-59597, into a shallow dive from 37,000 feet (11,278 meters) and accelerated. In direct violation of orders from the Secretary of the Air Force to not do so, Welch broke the “sound barrier.”
Witnesses on the ground heard the distinctive “B-BOOM” double-shock as the aircraft exceeded the speed of sound. Welch was the first to observe “Mach jump” as the airspeed indicator momentarily indicated higher due to the compression of air in front of the aircraft.
Estimates are that the XP-86 reached Mach 1.02–1.04 on this flight.
12 October 1954: North American Aviation Chief Engineering Test Pilot George S. Welch, testing the ninth production F-100A-1-NA Super Sabre, serial number 52-5764, made a planned 7.3 G pullout from a Mach 1.55 dive to verify the aircraft’s design limits.
A Boeing B-47 Stratojet crew flying at 25,000 feet (7,620 meters) reported that Welch’s F-100 winged over and began a rapid descent, passing within four miles (6.4 kilometers) of their position and diving at a very high speed. The aircraft appeared to be under control but then suddenly disintegrated.
The Super Sabre had encountered Inertial Roll Coupling. It went out of control and then disintegrated. Its nose folded over the windshield, crushing Welch in his seat. The vertical fin broke away. The ejection seat fired but because of the supersonic speeds the parachute was shredded.
Welch was still alive when rescue teams arrived. He died while being flown to a hospital by helicopter.
Inertial roll coupling led to the death of test pilot Mel Apt when his rocket-powered airplane, the Bell X-2, went out of control at Mach 3.2 It nearly killed Chuck Yeager when he lost control of the Bell X-1B at Mach 2.4. It is a complex phenomenon which I will briefly attempt to explain:
To increase maximum speed of transonic and supersonic airplanes during the late 1940s and early 1950s, their wings and tail surfaces were made smaller in order to decrease aerodynamic drag. At the same time, the fuselage became longer and the placement of engines, armament, landing gear, fuel, etc., within the fuselage concentrated the airplane’s mass near its center. While the gyroscopic effects of the turbojet engine contributed some degree of longitudinal stability, the torque effect made rolls to the left occur more easily, but with a higher rate than a roll to the right. The resistance to a change in attitude—inertia—decreased at the same time that the control surfaces’ ability to control the airplanes’ attitude also decreased. The airplanes became unstable.
When George Welch tried to pull the F-100 out of its supersonic dive, the airplane’s speed began to decrease as the angle of attack increased. The wings’ ability to stabilize the natural roll instability of the fuselage’s concentrated mass was lessened, and the ailerons could not provide sufficient control to counteract this rolling tendency. The low vertical fin of the original F-100A did not provide adequate directional stability. The Super Sabre rolled and then yawed, entering a side slip. This caused the Super Sabre to pitch down and it was suddenly out of control in all three axes. The physical forces exceeded the strength of the aircraft structure and it came apart.¹
[Aerodynamicists and Aeronautical Engineers: Your corrective comments are welcome.]
Following the death of George Welch, NACA High Speed Flight Station research test pilot Albert Scott Crossfield spent three months conducting flight tests of the F-100A, demonstrating its inertial roll coupling characteristics using three different vertical fins. F-100A-5-NA 52-5778 was Crossfield’s test aircraft.
The North American Aviation F-100 Super Sabre was designed as a supersonic day fighter. Initially intended as an improved F-86D and F-86E, the “Sabre 45” soon developed into an almost completely new airplane. The Super Sabre had a 49° 2′ sweep to the leading edges of the wings and horizontal stabilizer. The total wing area was 385.2 square feet (35.79 square meters). The wings had an angle of incidence of 0°, with no twist or dihedral. The ailerons were placed inboard on the wings and there were no flaps, resulting in a high stall speed in landing configuration. The horizontal stabilizer was moved to the bottom of the fuselage to keep it out of the turbulence created by the wings at high angles of attack. The F-100A had a distinctively shorter vertical fin than the YF-100A. The upper segment of the vertical fin was swept 49° 43′.
There were two service test prototypes, designated YF-100A, followed by the production F-100A series. The first ten production aircraft (all of the Block 1 variants) were used in the flight testing program.
The F-100A Super Sabre was 47 feet, 1¼ inches (14.357 meters) long with a wingspan of 36 feet, 6 inches (11.125 meters). With the shorter vertical fin, the initial F-100As had an overall height of 13 feet, 4 inches (4.064 meters), 11 inches (27.9 centimeters) less than the YF-100A.
The F-100A had an empty weight of 18,135 pounds (8,226 kilograms), and its maximum takeoff weight was 28,971 pounds (13,141 kilograms). It had an internal fuel capacity of 744 gallons (2,816 liters) and could carry two 275 gallon (1,041 liter) external fuel tanks.
The early F-100As were powered by a Pratt & Whitney Turbo Wasp J57-P-7 afterburning turbojet engine. The J57 was a two-spool axial-flow turbojet which had a 16-stage compressor section (9 low- and 7 high-pressure stages) and a 3-stage turbine (2 high- and 1 low-pressure stages). Its continuous power rating was 8,000 pounds of thrust (35.586 kilonewtons). The Military Power rating was 9,700 pounds (43.148 kilonewtons) (30-minute limit). Maximum power was 14,800 pounds (43.148 kilonewtons) with afterburner (5-minute limit). The engine was 20 feet, 9.7 inches (6.342 meters) long, 3 feet, 3.9 inches (1.014 meters) in diameter, and weighed 5,075 pounds (2,303 kilograms). Later production aircraft used a J57-P-39 engine.
The Super Sabre was the first U.S. Air Force fighter capable of supersonic speed in level flight. It could reach 760 miles per hour (1,223 kilometers) at Sea Level. (Mach 1 is 761.1 miles per hour at Sea Level, 1,224.9 kilometers per hour, under Standard Atmospheric Conditions.) The maximum speed of the F-100A was 759 knots (873 miles per hour/1,406 kilometers per hour)—Mach 1.32—at 35,000 feet (10,668 meters). Its service ceiling was 47,500 feet (14,478 meters). The fighter’s combat radius was 402 nautical miles (463 statute miles/745 kilometers). The maximum ferry range with external fuel was 1,124 nautical miles (1,493 statute miles/2,082 kilometers).
The F-100 was armed with four M-39 20 mm autocannons, capable of firing at a rate of 1,500 rounds per minute. The ammunition capacity of the F-100 was 200 rounds per gun.
North American Aviation built 199 F-100A Super Sabres at its Inglewood, California, plant before production shifted to the F-100C fighter bomber variant. Approximately 25% of all F-100As were lost in accidents.
George Welch was born George Lewis Schwartz, Jr., in Wilmington, Delaware, 10 May 1918. He was the first of two sons of George Lewis Schwartz, a chemist at the Dupont Experimental Station in Wilmington, and Julia Welch Schwartz. His parents changed his surname to Welch, his mother’s maiden name, so that he would not be effected by the anti-German prejudice that was widespread in America following World War I.
He studied mechanical engineering at Purdue University, Indiana, and enlisted in the Army Air Corps in 1939. Welch graduated from pilot training at Kelly Field, Texas, and on 4 October 1940, was commissioned as a second lieutenant, U.S. Army Air Corps.
George S. Welch is best remembered as one of the heroes of Pearl Harbor. He, along with Second Lieutenant Kenneth M. Taylor, were the only two fighter pilots to get airborne from Haleiwa Auxiliary Airfield during the Japanese surprise attack on Hawaii, 7 December 1941. Flying a Curtiss P-40B Warhawk, he shot down three Aichi D3A “Val” dive bombers and one Mitsubishi A6M2 Zero fighter. Taylor also shot down four Japanese airplanes. For this action, Lieutenant General Henry H. “Hap” Arnold recommended the Medal of Honor, but because Lieutenants Welch and Taylor had taken off without orders, an officer in their chain of command refused to endorse the nomination. Both fighter pilots were awarded the Distinguished Service Cross.
During the War, Welch flew the Bell P-39 Airacobra and Lockheed P-38 Lightning on 348 combat missions. He had 16 confirmed aerial victories over Japanese airplanes and rose to the rank of Major. In addition to the Distinguished Service Cross, George Welch was awarded the Silver Star, the Distinguished Flying Cross with two oak leaf clusters (three awards), the Air Medal with one oak leaf cluster (two awards), the Presidential Unit Citation with two oak leaf clusters (three awards), American Defense Service medal with one service star, American Campaign Medal, Asiatic-Pacific Campaign Medal with one silver and one bronze star (six campaigns), and the World War II Victory Medal.
Welch received the nickname, “Wheaties,” because he was the first military officer to be featured on a box of Wheaties cereal. (Wheaties, “The Breakfast of Champions,” was a toasted wheat bran cereal produced by General Mills. It normally featured champion athletes on its distinctive orange-colored boxes.)
Suffering from malaria, George Welch was out of combat and recuperating in Australia. There he met Miss Janette Alice Williams and they were soon married. Welch returned to the United States with his new wife. They had a son, Giles, born in October 1947. Their home was in Brentwood, California.
North American Aviation approached General Arnold to recommend a fighter pilot who could bring his combat experience to testing new fighters. Welch was one of two that General Arnold suggested. The general authorized Welch’s release from active duty so that he could join North American. Welch held the rank of major, Air Reserve, from 13 November 1944 to 1 April 1953.
Welch went on to test fly the North American P-51H Mustang, FJ-1 Fury, F-86 Sabre and F-100 Super Sabre.
George Welch made the first flight of the XP-86 prototype, 1 October 1947. There is some evidence that on that flight, and during a subsequent flight on 14 October, Welch exceeded the speed of sound while in a dive. It has been said that during the Korean War, while teaching U.S. Air Force pilots how to best use the F-86 Sabre, he shot down several enemy MiG-15 jet fighters.
George S. Welch is buried at the Arlington National Cemetery, Section 6, Site 8578-D.
¹ Recommended: Coupling Dynamics in Aircraft: A Historical Perspective, by Richard E. Day, Dryden Flight Research Center, Edwards AFB, California. NASA Special Publications 532, 1997.
1 October 1947: After three years development in which 801,386 engineering hours and 340,594 drafting hours had been expended, the first prototype North American Aviation XP-86 (company designation NA-140), serial number 45-59597, was ready for its first flight at Muroc Dry Lake in the high desert, north of Los Angeles, California.
Completed at North American’s Inglewood plant on 8 August 1947, it was trucked to Muroc in mid-September. It was reassembled, everything was checked out, and after a few taxi tests, company test pilot George S. Welch took off for a initial familiarization flight. Chief Test Pilot Bob Chilton flew chase in an XP-82 Twin Mustang with a company photographer on board. The duration of the first flight was 1 hour, 18 minutes.
During this first flight, George Welch climbed to 35,000 feet (10,668 meters):
“In a little more than ten minutes he had reached 35,000 feet. Leveling out, the test pilot smiled as he watched the indicated airspeed accelerate to 320 knots. He estimated that should be 0.90 Mach number. . . Rolling into a 40 degree dive, he turned west. . . The airspeed indicator seemed to be stuck at about 350 knots. The Sabre was behaving just fine. Then at 29,000 feet, there was a little wing roll. Correcting the roll, George pushed into a steeper dive. The airspeed indicator suddenly jumped to 410 knots and continued to rise. At 25,000 feet, he pulled the Sabre into level flight and reduced power. The wing rocked again and the airspeed jumped back to 390.”
—Aces Wild: The Race for Mach 1, by Al Blackburn, Scholarly Resources Inc., Wilmington, Delaware, 1998, at Chapter 5, Pages 144–145.
George Welch was the first to report instrument readings that would be referred to as “Mach jump.” It has been argued that George Welch flew the XP-86 beyond Mach 1 during this flight, breaking the “sound barrier” two weeks before Chuck Yeager did with the Bell X-1 rocketplane. During flight testing, it was firmly established that the XP-86 could reach Mach 1.02–1.04 in a dive, so it is certainly possible that he did so on the Sabre’s first flight.
The XP-86 was unlike any airplane before it. It was the first airplane with a swept wing. After analyzing test data from the Messerschmitt Me 262, North American’s engineers designed a wing with a 35° degree sweepback to its leading edge. The wing tapered toward the tips, and its thickness also decreased from the root to the tip. In order to create a very strong but very thin wing, it was built with a two-layered aluminum skin, instead of ribs and spars, with each layer separated by “hat” sections. The wing sweep allowed high speed shock waves to form without stalling the entire wing.
The wing also incorporated leading edge “slats” which were airfoil sections that automatically extended below 290 knots, smoothing the air flow over the wing’s upper surface and creating more lift at slow speeds. Above that speed, aerodynamic forces closed the slats, decreasing drag and allowing for higher speeds. Effectively, the wing could change its shape in flight.
The XP-86 prototypes were 37 feet, 6½ inches (11.443 meters) long with a wingspan of 37 feet, 1–7/16 inches (11.314 meters) and overall height of 14 feet, 9 inches (4.496 meters). The empty weight was 9,730 pounds (4,413.5 kilograms), gross weight, 13,395 pounds (6,075.9 kilograms) and maximum takeoff weight was 16,438 pounds (7,456.2 kilograms).
The XP-86 was initially powered by a General Electric-designed, Chevrolet-built J35-C-3 turbojet which produced 4,000 pounds of thrust. This was soon changed to an Allison J35-A-5. Performance testing was conducted with the Allison engine installed. The J35 was a single-spool, axial-flow turbojet engine with an 11-stage compressor and single-stage turbine. The J35-A-5 was rated at 4,000 pounds of thrust (17.79 kilonewtons) at 7,700 r.p.m. (static thrust, Sea Level). The engine was 14 feet, 0.0 inches (4.267 meters) long, 3 feet, 4.0 inches (1.016 meters) in diameter and weighed 2,400 pounds (1,089 kilograms).
The maximum speed of the XP-86 at Sea Level was 0.787 Mach (599 miles per hour, 964 kilometers per hour), 0.854 Mach (618 miles per hour, 995 kilometers per hour) at 14,000 feet (4,267 meters) and 575 miles per hour (925 kilometers per hour) at 35,000 feet (10,668 meters)—0.875 Mach.
The prototype fighter was able to take off at 125 miles per hour (201 kilometers per hour) in just 3,020 feet (920.5 meters) of runway. It could climb to 30,000 feet (9,144 meters) in 12.1 minutes and had a service ceiling of 41,300 feet (12,588 meters).
XP-86 45-59597 was expended as a target during nuclear weapons tests. On 25 May 1953, it was 1,850 feet from ground zero of Upshot Knothole Grable. The only part still intact was the engine, which was thrown 500 feet.
George Welch was born George Lewis Schwartz, in Wilmington, Delaware, 10 May 1918. His parents changed his surname to Welch, his mother’s maiden name, so that he would not be effected by the anti-German prejudice that was widespread in America following World War I. He studied mechanical engineering at Purdue, and enlisted in the Army Air Corps in 1939.
George S. Welch is best remembered as one of the heroes of Pearl Harbor. He was one of only two fighter pilots to get airborne during the Japanese surprise attack on Hawaii, 7 December 1941. Flying a Curtiss P-40B Warhawk, he shot down three Aichi D3A “Val” dive bombers and one Mitsubishi A6M2 Zero fighter. For this action, Lieutenant General H.H. “Hap” Arnold recommended the Medal of Honor, but because Lieutenant Welch had taken off without orders, an officer in his chain of command refused to endorse the nomination. He received the Distinguished Service Cross.
During World War II, George Welch flew the Bell P-39 Airacobra and Lockheed P-38 Lightning on 348 combat missions. He had 16 confirmed aerial victories over Japanese airplanes and rose to the rank of Major.
Suffering from malaria, George Welch was out of combat, and when North American Aviation approached him to test the new P-51H Mustang, General Arnold authorized his resignation. Welch test flew the P-51, FJ-1 Fury, F-86 Sabre and F-100 Super Sabre. He was killed 12 October 1954 when his F-100A Super Sabre came apart in a 7 G pull up from a Mach 1.5 dive.
After testing, the North American Aviation XP-86 was approved for production as the F-86A. It became operational in 1949. The first squadron to fly the F-86 held a naming contest and from 78 suggestions, the name “Sabre” was chosen. The F-86 Sabre was in production until 1955 at North American’s Inglewood, California, and Cleveland, Ohio, plants. It was also built under license by Canadair, Ltd., Sain-Laurent, Quebec, Canada; the Commonwealth Aircraft Corporation, Port Melbourne, Victoria, Australia; and Mitsubishi Heavy Industries at Nagoya, Aichi Prefecture, Japan. A total of 9,860 Sabres were built. They served with the United States Air Force until 1970.
XP-86 45-59597 was expended in nuclear weapons tests, Operation Snapper Easy and Snapper Fox, at the Nevada Test Site, Frenchman’s Flat, Nevada, in May 1952. The second and third prototypes, 45-59598 and 45-59599, met similar fates.