Tag Archives: Hughes Tool Company Aircraft Division

6–7 April 1966

Test pilot Bob Ferry in teh cockpit of YOH-61 62-4213, with engineer Dick Lofland, before the non-stop coast-to-coast flight. (Hughes Aircraft)
Test pilot Bob Ferry in the cockpit of Hughes YOH-6A 62-4213, with engineer Dick Lofland, before the non-stop coast-to-coast flight. (Hughes Aircraft)

6–7 April 1966: Chief Test Pilot Robert G. Ferry of Hughes Tool Company’s Aircraft Division flies the number three prototype YOH-6A, 62-4213, from the company airport at Culver City, California, non-stop to Ormond Beach, Florida, a distance of 3,561.55 kilometers (2,213.04 miles). Bob Ferry set three Fédération Aéronautique Internationale (FAI) World Records for Distance Without Landing.¹ All three records still stand.

Hughes YOH-6A 62-4213 at Edwards Air Force Base, 1966. (FAI)
Hughes YOH-6A 62-4213 at Edwards Air Force Base, 1966. (FAI)

Bob Ferry took off at the Hughes Airport at Culver City (just north of LAX) at 2:20 p.m., Pacific Time. The aircraft twas so heavily loaded with fuel that the test pilot exceeded the engine’s torque limit by 21% just to get airborne. When he established a climb he reduced the power to “red line.” During the entire flight he kept the engine at 105% N2 (a 2% overspeed). He landed after 15 hours, 8 minutes of flight.

On 26 March 1966, Allison Engine Company test pilot Jack Schweibold flew the same YOH-6A  to set three Fédération Aéronautique Internationale (FAI) World Records for Distance Over a Closed Circuit Without Landing of 2,800.20 kilometers (1,739.96 miles).² One week earlier, 20 March, Jack Zimmerman had set a Fédération Aéronautique Internationale (FAI) World Record for Distance Over a Closed Circuit Without Landing of 1,700.12 kilometers (1,056.41 miles).³ Fifty-one years later, these four World Records also still stand.

Robert George Ferry was born 29 November 1923 in Hennepin County, Minnesota, the second child of Lucius M. and Charlotte E. Ferry. He developed an interest in aviation during his teen years. Ferry earned a bachelor’s degree from Florida Southern University. He entered the U.S. Army Air Corps in 1943 and graduated from flight training at Luke Filed, Arizona, in 1945.

Ferry trained as a helicopter pilot at San Marcos Army Air Field, Texas, flying Sikorsky R-5 and R-6 helicopters. After graduation Lieutenant Ferry was assigned to Panama.

In 1947, Robert Ferry married his wife, Marti Holt, of Austin, TX. They remained married for 62 years.

Bob Ferry flew 90 combat missions in helicopters during the Korean War. In 1954, he was accepted to the U.S. Air Force Experimental Test Pilot School, Class 54C, at Edwards Air Force Base. (One of Ferry’s classmates was future X-15 pilot, Robert M. White.)

Assigned as a test pilot Bob Ferry flew the McDonnell XV-1 Convertiplane compound helicopter with pressure jet rotor drive and the Bell XV-3, an experimental “tiltrotor.” On 6 January 1959, he completed the conversion from helicopter to airplane mode. He also flew the Hughes XV-9A, an experimental high-speed helicopter, which also used tip jets to drive the rotor. After six years as a test pilot at Edwards, Ferry was assigned to duties in Germany. He retired from the Air Force in 1964 with the rank of Lieutenant Colonel.

Robert G. Ferry, Chieft Test Pilot, Hughes helicopters.
Robert G. Ferry, Chief Test Pilot, Hughes Helicopters. (San Diego Union-Tribune)

In 1966, Robert Ferry became chief test pilot at the Hughes Tool Company Aircraft Division at Culver City, California. He tested the OH-6A light observation helicopter and the AH-64 Apache at the Hughes facility at Palomar Airport in north San Diego County. During this time Ferry earned a Masters Degree in Business Administration from the University of San Diego.

Bob Ferry retired from Hughes Helicopters after 18 years. He had flown approximately 10,800 hours in 125 different aircraft. About 8,000 hours were in helicopters. He had been awarded the Iven C. Kincheloe Award for 1959 by the Society of Experimental Test Pilots, the Igor I. Sikorsky International Trophy for his transcontinental record flight, and the 1967 Frederick L. Feinberg Award by the American Helicopter Society.

Lieutenant Colonel Robert G. Ferry, United States Air Force (Retired) died at his home in San Marcos, California, 15 January 2009 at the age of 85 years.

Hughes YOH-6A 62-4211 in its configuration during the three-way LOH competitive testing. (U.S. Army)
Hughes YOH-6A 62-4211, the first prototype, in its configuration during the three-way LOH competitive testing. (U.S. Army)

The Hughes Model 369 was built in response to a U.S. Army requirement for a Light Observation Helicopter (“L.O.H.”). It was designated YOH-6A, and the first aircraft received U.S. Army serial number 62-4211. It competed with prototypes from Bell Helicopter Company (YOH-4) and Fairchild-Hiller (YOH-5). All three aircraft were powered by a lightweight Allison Engine Company turboshaft engine. The YOH-6A won the three-way competition and was ordered into production as the OH-6A Cayuse. It was nicknamed “loach,” an acronym for L.O.H.

The YOH-6A was a two-place light helicopter, flown by a single pilot. It had a four-bladed, articulated main rotor which turned counter-clockwise, as seen from above. (The advancing blade is on the helicopter’s right.) Stacks of thin stainless steel “straps” fastened the rotor blades to the hub and were flexible enough to allow for flapping and feathering. Hydraulic dampers controlled lead-lag. Originally, there were blade cuffs around the main rotor blade roots in an attempt to reduce aerodynamic drag, but these were soon discarded. A two-bladed semi-rigid tail rotor was mounted on the left side of the tail boom. Seen from the left, the tail-rotor rotates counter-clockwise. (The advancing blade is above the axis of rotation.)

Overhead photograph of a Hughes YOH-6. Note the blade cuffs. (U.S. Army)
Overhead photograph of a Hughes YOH-6A. Note the blade cuffs. (U.S. Army)

The YOH-6A was powered by a T63-A-5 turboshaft engine (Allison Model 250-C10) mounted behind the cabin at a 45° angle. The engine was rated at 212 shaft horsepower at 52,142 r.p.m. (102% N1) and 693 °C. turbine outlet temperature for maximum continuous power, and 250 shaft horsepower at 738 °C., 5-minute limit, for takeoff. Production OH-6A helicopters used the slightly more powerful T63-A-5A (250-C10A) engine.

The Hughes Tool Company Aircraft Division built 1,420 OH-6A Cayuse helicopters for the U.S. Army. The helicopter remains in production as AH-6C and MH-6 military helicopters, and the MD500E and MD530F civil aircraft.

Hughes YOH-6A 62-4213 is in the collection of the United States Army Aviation Museum, Fort Rucker, Alabama.

¹ FAI Record File Numbers 784, 785 and 11655.

² FAI Record File Numbers 786, 787 and 11656.

³ FAI Record File Number 762.

© 2017, Bryan R. Swopes

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27 March 1966

Test pilot Jack L. Zimmerman with the record-setting Hughes YOH-6A Light Observation Helicopter, 62-4213. (FAI)

27 March 1966: At Edwards Air Force Base in the high desert of southern California, Hughes Aircraft Company test pilot Jack Louis Zimmerman flew the third prototype YOH-6A Light Observation Helicopter, 62-4213, to set six Fédération Aéronautique Internationale (FAI) World Record for Altitude and Time-to-Climb. The records were set in two sub-classes, based on the helicopter’s take-off weight. Fifty-one years later, one of these records still stands.

Hughes YOH-6A 62-4213 at Edwards Air Force Base, 1966. (FAI)

Zimmerman took the YOH-6A from the surface to a height of 3,000 meters (9,843 feet) in 4 minutes, 1.5 seconds (FAI Record File Number 9922); and to 6,000 meters (19,685 feet) in 7 minutes, 12 seconds (FAI Record File Number 9923). The helicopter reached an altitude in level flight of 8,061 meters (26,447 feet). (FAI Record File Numbers 9920 and 9921). 9921 remains the current record for helicopters in Sub-Class E-1b, with a takeoff weight of 500–1,000 kilograms (1,102–2,205pounds).

Beginning with a takeoff weight between 1,000–1,750 kilograms (2,205–3,858 pounds) (Sub-Class E-1c), Zimmerman took the “loach” to a height 3,000 meters (9,843 feet) in 5 minutes, 37 seconds. (FAI Record File Number 771). The helicopter reached an altitude of 5,503 meters (16,578 feet), without payload. (FAI Record File Number 772)

[The field elevation of Edwards Air Force Base (EDW) is 2,210 feet (704 meters) above Sea Level. If the time-to-altitude flights had been made at nearby NAS Point Mugu (NTD) on the southern California coast, which has a field elevation 13 feet (4 meters), the times might have been significantly reduced. The air temperature at Edwards, though, was much colder.]

One day earlier, 26 March, Allison Engine Company test pilot Jack Schweibold flew the same YOH-6A  to set three Fédération Aéronautique Internationale (FAI) World Records for Distance Over a Closed Circuit Without Landing of 2,800.20 kilometers (1,739.96 miles).¹ One week earlier, 20 March, Jack Zimmerman had set a Fédération Aéronautique Internationale (FAI) World Record for Distance Over a Closed Circuit Without Landing of 1,700.12 kilometers (1,056.41 miles).² Fifty-one years later, these four World Records still stand.

The Hughes Model 369 was built in response to a U.S. Army requirement for a Light Observation Helicopter (“L.O.H.”). It was designated YOH-6A, and the first aircraft received U.S. Army serial number 62-4211. It competed with prototypes from Bell Helicopter Company (YOH-4) and Fairchild-Hiller (YOH-5). All three aircraft were powered by a lightweight Allison Engine Company turboshaft engine. The YOH-6A won the three-way competition and was ordered into production as the OH-6A Cayuse. It was nicknamed “loach,” an acronym for L.O.H.

The third prototype YOH-6A, 62-4213, testing the XM-7 twin M60 7.62 weapons system. (U.S. Army)

The YOH-6A was a two-place light helicopter, flown by a single pilot. It had a four-bladed, articulated main rotor which turned counter-clockwise, as seen from above. (The advancing blade is on the helicopter’s right.) Stacks of thin stainless steel “straps” fastened the rotor blades to the hub and were flexible enough to allow for flapping and feathering. Hydraulic dampers controlled lead-lag. Originally, there were blade cuffs around the main rotor blade roots in an attempt to reduce aerodynamic drag, but these were soon discarded. A two-bladed semi-rigid tail rotor was mounted on the left side of the tail boom. Seen from the left, the tail-rotor rotates counter-clockwise. (The advancing blade is above the axis of rotation.)

The YOH-6A was powered by a T63-A-5 turboshaft engine (Allison Model 250-C10) mounted behind the cabin at a 45° angle. The engine was rated at 212 shaft horsepower at 52,142 r.p.m. (102% N1) and 693 °C. turbine outlet temperature for maximum continuous power, and 250 shaft horsepower at 738 °C., 5-minute limit, for takeoff. Production OH-6A helicopters used the slightly more powerful T63-A-5A (250-C10A) engine.

The Hughes Tool Company Aircraft Division built 1,420 OH-6A Cayuse helicopters for the U.S. Army. The helicopter remains in production as AH-6C and MH-6 military helicopters, and the MD500E and MD530F civil aircraft.

Hughes YOH-6A 62-4213 is in the collection of the United States Army Aviation Museum, Fort Rucker, Alabama.

U.S. Army Hughes YOH-6A prototype 62-4213 at Le Bourget, circa 1965.

¹ FAI Record File Numbers 786, 787 and 11656.

² FAI Record File Number 762.

© 2017 Bryan R. Swopes

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20 March 1966

Test pilot Jack L. Zimmerman with the record-setting Hughes YOH-6A Light Observation Helicopter, 62-4213. (FAI)
Hughes Aircraft Division test pilot Jack L. Zimmerman with the record-setting Hughes YOH-6A Light Observation Helicopter, 62-4213. (FAI)

20 March 1966: At Edwards Air Force Base in the high desert of southern California, Hughes Aircraft Company test pilot Jack L. Zimmerman flew the third prototype YOH-6A Light Observation Helicopter, 62-4213, to set a Fédération Aéronautique Internationale (FAI) World Record for Distance Over a Closed Circuit Without Landing of 1,700.12 kilometers (1,056.41 miles).¹ Fifty-one years later, this record still stands.

One week later, Zimmerman would set six more World Records ² with the “Loach.”

Hughes YOH-6A 62-4213 at Edwards Air Force Base, 1966. (FAI)
Hughes YOH-6A 62-4213 at Edwards Air Force Base, 1966. (FAI)

The Hughes Model 369 was built in response to a U.S. Army requirement for a Light Observation Helicopter (“L.O.H.”). It was designated YOH-6A, and the first aircraft received U.S. Army serial number 62-4211. It competed with prototypes from Bell Helicopter Company (YOH-4) and Fairchild-Hiller (YOH-5). All three aircraft were powered by a lightweight Allison Engine Company turboshaft engine. The YOH-6A won the three-way competition and was ordered into production as the OH-6A Cayuse. It was nicknamed “loach,” an acronym for L.O.H.

The YOH-6A was a two-place light helicopter, flown by a single pilot. It had a four-bladed, articulated main rotor which turned counter-clockwise, as seen from above. (The advancing blade is on the helicopter’s right.) Stacks of thin stainless steel “straps” fastened the rotor blades to the hub and were flexible enough to allow for flapping and feathering. Hydraulic dampers controlled lead-lag. Originally, there were blade cuffs around the main rotor blade roots in an attempt to reduce aerodynamic drag, but these were soon discarded. A two-bladed semi-rigid tail rotor was mounted on the left side of the tail boom. Seen from the left, the tail-rotor rotates counter-clockwise. (The advancing blade is on top.)

The third prototype YOH-6A, 62-4213, testing the XM-7 minigun. (U.S. Army)
The third prototype YOH-6A, 62-4213, testing the XM-7 twin M60 7.62 mm weapons system. (U.S. Army)

The YOH-6A was powered by a T63-A-5 turboshaft engine (Allison Model 250-C10) mounted behind the cabin at a 45° angle. The engine was rated at 212 shaft horsepower at 52,142 r.p.m. (102% N1) and 693 °C. turbine outlet temperature for maximum continuous power, and 250 shaft horsepower at 738 °C., 5-minute limit, for takeoff. Production OH-6A helicopters used the slightly more powerful T63-A-5A (250-C10A) engine.

The Hughes Tool Company Aircraft Division built 1,420 OH-6A Cayuse helicopters for the U.S. Army. The helicopter remains in production as AH-6C and MH-6 military helicopters, and the MD500E and MD530F civil aircraft.

Hughes YOH-6A 62-4213 is in the collection of the United States Army Aviation Museum, Fort Rucker, Alabama.

U.S. Army Hughes YOH-6A prototype 62-4213 at Le Bourget, circa 1965.
U.S. Army Hughes YOH-6A prototype 62-4213 at Aéroport de Paris – Le Bourget, 19 June 1965.(R.A. Scholefield via AVIAFORA)

Jack Louis Zimmerman was born 1 September 1921 at Chicago, Illinois, the second of three children of Bernard Zimmerman, an electrician, and Esther Rujawski Zimmerman. He studied engineering at the University of Chicago, but left to enlist in the U.S. Army Air Corps. He graduated from flight school in 1943 and was commissioned a second lieutenant.

Lieutenant Zimmerman was sent to Freeman Field, Indiana, as part of the Army’s first class of student helicopter pilots, training on the Sikorsky R-4. On completion of training he was assigned to a Liberty ship in the western Pacific as part of a Project Ivory Soap Aviation Repair Unit.

Taking off from the Army Transport Serviceship SS Maj. Gen. Robert Olds (formerly, the Liberty ship, SS Daniel E. Garrett), Lieutenant Zimmerman’s helicopter crashed into the sea. For his heroic actions in saving a passenger’s life, he was awarded the Soldier’s Medal:

“For heroism displayed in rescuing an enlisted man from drowning on 1 November 1944. While taking off from the flight deck of the SS Daniel E. Garrett, Lieutenant Zimmerman with Private William K. Troche as passenger was forced to land at sea. Lieutenant Zimmerman at the risk of his life made several dives into the plane when his passenger had difficulty in extricating himself from the craft. When Private Troche’s life preserver failed to operate properly, Lieutenant Zimmerman supported him in the water for approximately 30 minutes and afterwards pulled him to a life preserver, which had been thrown from the ship. The heroism displayed by Lieutenant Zimmerman on this occasion reflects great credit upon himself and the military service.” —http://collectair.org/zimmerman.html

Following World War II, Jack Zimmerman was employed as a commercial pilot, and then a test pilot for the Seibel Helicopter S-4 and YH-24 light helicopters, and when the company was bought by Cessna, he continued testing the improved Cessna CH-1 and UH-41 Seneca. In 1963, Zimmerman began working as a test pilot for the Hughes Tool Company’s Aircraft Division. He retired in 1982.

Jack Louis Zimmerman died at San Diego, California, on his 81st birthday, 1 September 2002.

¹ FAI Record File Number 762

² FAI Record File Numbers 771, 772, 9920, 9921, 9922, and 9923

© 2017, Bryan R. Swopes

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