12 November 1981, 15:09:59 UTC, T minus Zero: At 10:09:59 a.m., Eastern Standard Time, Space Shuttle Columbia (OV-102) lifted of from Launch Complex 39A at the Kennedy Space Center, Cape Canaveral, Florida.
On board were two NASA astronauts, Colonel Joe Henry Engle,¹ United States Air Force, the mission commander, and Captain Richard Harrison Truly, United States Navy, shuttle pilot.
This was the very first time that a manned spacecraft had returned to space on a second mission.
Columbia entered a Low Earth Orbit at an altitude of 157 nautical miles (181 statute miles/291 kilometers).
At liftoff the vehicle weighed 2,030,250 kilograms (4,475,943 pounds).
STS-2 was planned as a five-day mission. In addition to continued testing of the orbital vehicle, on this flight the Remote Manipulator System (the “robot arm”) would be operated for the first time in space. A number of other experiments were carried in the cargo bay. However, when one of the three fuel cells producing electrical power and water failed, the mission was cut short.
Columbia landed on Rogers Dry Lake at Edwards Air Force Base, California, at 1:23 p.m. PST, 14 November 1981. The shuttle completed 37 orbits. The total duration of the flight was 2 days, 6 hours, 13 minutes, 13 seconds.
¹ Joe Engle qualified as an astronaut during the X-15 Program, when he flew the # 3 rocketpane, 56-6672, to 280,600 feet (85,527 meters), 29 June 1965, and he is the only person to have done so prior to entering NASA’s manned space flight program.
29 June 1965: At 10:21:17.6 PDT, Captain Joe H. Engle, United States Air Force, flying the Number Three North American Aviation X-15A-3 research rocketplane, 56-6672, was air-dropped from the NB-52B Stratofortress mothership, Balls 8, over Delamar Dry Lake in Nevada. This was the 138th flight of the X-15 Program, and Joe Engle’s 12th. He fired the Reaction Motors XLR99-RM-1 engine for 81.0 seconds and accelerated to Mach 4.94 (3,432 miles per hour, 5,523 kilometers per hour). The X-15 climbed to an altitude of 280,600 feet (85,527 meters, 53.14 miles). He touched down at Edwards Air Force Base after 10 minutes, 34.2 seconds of flight. His parents were at Edwards to witness his flight.
Captain Engle qualified for Astronaut wings on this flight, the third and youngest Air Force pilot to do so.
From 1963 and 1965, Joe Engle made 14 flights in the three X-15s. After leaving the X-15 Program, he was assigned to the Apollo Program, the only NASA astronaut with prior spaceflight experience. He was the back-up Lunar Module pilot for Apollo 14 and he was the designated LM pilot for Apollo 17 but was replaced by Harrison Schmidt when Apollo 18 was cancelled. Next he went on to the Space Shuttle Program. He was a Mission Commander for the Enterprise flight tests and for Columbia‘s second orbital flight, during which he became the only pilot to manually fly a Mach 25 approach and landing. Finally, he commanded the Discovery STS 51-1 mission.
Joe Engle retired from the Air Force in 1986. He was then promoted to the rank of Major General and assigned to the Kansas Air National Guard. He has flown at least 185 aircraft types and accumulated 14,700 flight hours, with 224 hours in space.
20 December 1968: After 199 flights, the National Aeronautics and Space Administration cancelled the X-15 Hypersonic Research Program. A 200th X-15 flight had been scheduled, but after several delays, the decision was made to end the program. (The last actual flight attempt was 12 December 1968, but snow at several of the dry lakes used as emergency landing areas resulted in the flight being cancelled.)
The X-15A rocketplane was designed and built for the U.S. Air Force and the National Advisory Committee for Aeronautics (NACA, the predecessor of NASA) by North American Aviation, Inc., to investigate the effects of hypersonic flight (Mach 5+). Design work started in 1955 and a mock-up had been completed after just 12 months. The three X-15s were built at North American’s Los Angeles Division, at the southeast corner of Los Angeles International Airport (LAX), on the shoreline of southern California.
The first flight took place 8 June 1959 with former NACA test pilot Albert Scott Crossfield in the cockpit of the Number 1 ship, 56-6670.
While earlier rocketplanes, the Bell X-1 series, the the Douglas D-558-II, and the Bell X-2, were airplanes powered by rocket engines, the X-15 was a quantum leap in technology. It was a spacecraft.
Like the other rocketplanes, the X-15 was designed to be carried aloft by a “mothership,” rather than to takeoff and climb to the test altitude under its own power. The carrier aircraft was originally to be a Convair B-36 intercontinental bomber but this was soon changed to a Boeing B-52 Stratofortress. Two B-52s were modified to carry the X-15: NB-52A 52-003, The High and Mighty One, and NB-52B 52-008, Balls 8.
From 8 June 1959 to 24 October 1968, the three X-15s were flown by twelve test pilots, three of whom would qualify as astronauts in the X-15. Two would go on to the Apollo Program, and one, Neil Alden Armstrong, would be the first human to set foot on the surface of the Moon, 20 July 1969. Joe Engle would fly the space shuttle. Four of the test pilots, Petersen, White, Rushworth, and Knight, flew in combat during the Vietnam War, with Bob White being awarded the Air Force Cross. Petersen, Rushworth and White reached flag rank.
One pilot, John B. (“Jack”) McKay, was seriously injured during an emergency landing at Mud Lake, Nevada, 9 November 1962. Another, Michael James Adams, was killed when the Number 3 ship, 56-6672, went into a hypersonic spin and broke up on the program’s 191st flight, 15 November 1967.
Flown by a single pilot/astronaut, the X-15 is a mid-wing monoplane with dorsal and ventral fin/rudders and stabilators. The wing had no dihdral, while the stabilators had a pronounced -15° anhedral. The short wings have an area of 200 square feet (18.58 square meters) and a maximum thickness of just 5%. The leading edges are swept to 25.64°. There are two small flaps but no ailerons. The entire vertical fin/rudder pivots for yaw control.
Above 100,000 feet (30,840 meters) altitude, conventional aircraft flight control surfaces are ineffective. The X-15 is equipped with a system of reaction control jets for pitch, roll and yaw control. Hydrogen peroxide was passed through a catalyst to produce steam, which supplied the control thrusters.
The forward landing gear consists of a retractable oleo strut with steerable dual wheels and there are two strut/skids at the rear of the fuselage. The gear is retracted after the X-15 is mounted on the NB-52 and is extended for landing by its own weight.
The rocketplane’s cockpit featured both a conventional control stick as well as side-controllers. It was pressurized with nitrogen gas to prevent fires. The pilot wore an MC-2 full-pressure suit manufactured by the David Clark Company of Worcester, Massachusetts, with an MA-3 helmet. The suit was pressurized below the neck seal with nitrogen, while the helmet was supplied with 100% oxygen. This pressure suit was later changed to the Air Force-standardized A/P22S.
The X-15 is 50.75 feet (15.469 meters) long with a wing span of 22.36 feet (6.815 meters). The height—the distance between the tips of the dorsal and ventral fins—is 13.5 feet (4.115 meters). The stabilator span is 18.08 feet (5.511 meters). The fuselage is 4.67 feet (1.423 meters) deep and has a maximum width of 7.33 feet (2.234 meters).
Since the X-15 was built of steel rather than light-weight aluminum, as are most aircraft, it is a heavy machine, weighing approximately 14,600 pounds (6,623 kilograms) empty and 34,000 pounds (15,422 kilograms) when loaded with a pilot and propellants. The X-15s carried as much as 1,300 pounds (590 kilograms) of research instrumentation, and the equipment varied from flight to flight. The minimum flight weight (for high-speed missions): 31,292 pounds (14,194 kilograms) The maximum weight was 52,117 pounds (23,640 kilograms) at drop (modified X-15A-2 with external propellant tanks).
Initial flights were flown with a 5 foot, 11 inch (1.803 meters)-long air data boom at the nose, but this would later be replaced by the “ball nose” air sensor system. The data boom contained a standard pitot-static system along with angle-of-attack and sideslip vanes. The boom and ball nose were interchangeable.
The X-15s were built primarily of a nickel/chromium/iron alloy named Inconel X, along with corrosion-resistant steel, titanium and aluminum. Inconel X is both very hard and also able to maintain its strength at the very high temperatures the X-15s were subjected to by aerodynamic heating. It was extremely difficult to machine and special fabrication techniques had to be developed.
Delays in the production of the planned Reaction Motors XLR99 rocket engine forced engineers to adapt two vertically-stacked Reaction Motors XLR11-RM-13 four-chamber rocket engines to the X-15 for early flights. This was a well-known engine which was used on the previous rocketplanes. The XLR11 burned a mixture of ethyl alcohol and water with liquid oxygen. Each of the engines’ chambers could be ignited individually. Each engine was rated at 11,800 pounds of thrust (58.49 kilonewtons) at Sea Level.
The Reaction Motors XLR99-RM-1 rocket engine was throttleable by the pilot from 28,500 to 60,000 pounds of thrust (126.77–266.89 kilonewtons). The engine was rated at 50,000 pounds of thrust (222.41 kilonewtons) at Sea Level; 57,000 pounds (253.55 kilonewtons) at 45,000 feet (13,716 meters), the typical drop altitude; and 57,850 pounds (257.33 kilonewtons) of thrust at 100,000 feet (30,480 meters). Individual engines varied slightly. A few produced as much as 61,000 pounds of thrust (271.34 kilonewtons).
The XLR99 burned anhydrous ammonia and liquid oxygen. The flame temperature was approximately 5,000 °F. (2,760 °C.) The engine was cooled with circulating liquid oxygen. To protect the exhaust nozzle, it was flame-sprayed with ceramic coating of zirconium dioxide. The engine is 6 feet, 10 inches (2.083 meters) long and 3 feet, 3.3 inches (0.998 meters) in diameter. It weighs 910 pounds (413 kilograms). The Time Between Overhauls (TBO) is 1 hour of operation, or 100 starts.
The XLR99 proved to be very reliable. 169 X-15 flights were made using the XLR99. 165 of these had successful engine operation. It started on the first attempt 159 times.
The highest speed achieved during the program was with the modified number two ship, X-15A-2 56-6671, flown by Pete Knight to Mach 6.70 (6,620 feet per second/4,520 miles per hour/7,264 kilometers per hour) at 102,700 feet (31,303 meters). On this flight, the rocketplane exceeded its maximum design speed of 6,600 feet per second (2,012 meters per second).
The maximum altitude was reached by Joe Walker, 22 August 1963, when he flew 56-6672 to 354,200 feet (107,960 meters).
The longest flight was flown by Neil Armstrong, 20 April 1962, with a duration of 12 minutes, 28.7 seconds.
North American Aviation X-15A-1 56-6670 is on display at the Smithsonian Institution National Air and Space Museum. X-15A-2 56-6671 is at the National Museum of the United States Air Force.
Always Another Dawn: The Story of a Rocket Test Pilot, by A. Scott Crossfield and Clay Blair, Jr., The World Publishing Company, Cleveland and New York, 1960
At The Edge Of Space, by Milton O. Thompson, Smithsonian Institution Press, 1992
X-15 Diary: The Story of America’s First Spaceship, by Richard Tregaskis, E.F. Dutton & Company, New York, 1961; University of Nebraska Press, 2004
X-15: Exploring the Frontiers of Flight, by David R. Jenkins, National Aeronautics and Space Administration http://www.nasa.gov/pdf/470842main_X_15_Frontier_of_Flight.pdf
The X-15 Rocket Plane: Flying the First Wings into Space, by Michelle Evans, University of Nebraska Press, Lincoln and London, 2013