Tag Archives: NASA X-15 Hypersonic Research Program

10 June 1969

North American Aviation, Inc., X-15A-1 56-6670 hypersonic research rocketplane on display at the National Air and Space Museum. (Photo by Eric Long, National Air and Space Museum, Smithsonian Institution)

10 June 1969: The U.S. Air Force donated the first North American Aviation X-15, serial number 56-6670, to the Smithsonian Institution for display at the National Air and Space Museum.

The North American Aviation, Inc., X-15A-1, 56-6670, being brought into the Arts and Industries building, June 1969. (Smithsonian Institution Archives SI-A-4145-23-A)
The North American Aviation, Inc., X-15A-1, 56-6670, being brought into the Arts and Industries building, June 1969. The wings and sections of the dorsal and ventral fins have been removed. (Smithsonian Institution Archives SI-A-4145-23-A)

The first of three X-15A hypersonic research rocketplanes built by North American for the Air Force and the National Advisory Committee (NACA, the predecessor of NASA), 56-6670 made the first glide flight and the first and last powered flights of the X-15 Program. It made a total of 82 of the 199 X-15 flights.

Scott Crossfield, North American’s Chief Engineering Test Pilot, made the first unpowered flight 8 June 1959 and the first powered flight, 17 September 1959. NASA Research Test Pilot William H. “Bill” Dana made the final X-15 flight on 24 October 1968.

North American Aviation, Inc., X-15A-1 56-6670 at the National Air and Space Museum, Washington, D.C. (D. Ramey Logan via Wikipedia)
The first North American Aviation, Inc., X-15A, 56-6670, at the National Air and Space Museum, Washington, D.C. Above and behind the X-15 is the Douglas D558-II Skyrocket that Scott Crossfield flew to Mach 2.005, 20 November 1953. (D. Ramey Logan via Wikipedia)

© 2018, Bryan R. Swopes

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William Harvey Dana (3 November 1930-6 May 2014)

William Harvey Dana, NASA Research Pilot

William Harvey Dana, (Oracle 1948)

William Harvey Dana was born 3 November 1930 at Pasadena, California, the first of two children of Harvey Drexler Dana, a geologist, and Rose Frances Jourdan Dana. (Sister, Antoinette). Dana grew up in Bakersfield, California. He graduated from Bakersfield High School in 1948.

Bill Dana received an appointment as a cadet at the United States Military Academy, West Point, New York,. He graduated 1952 and was commissioned as a second lieutenant in the United States Air Force. Lieutenant Dana served until 1956.

In 1958, Dana earned a Master of Science degree in Aeronautical Engineering from the University of California, Los Angeles, California.

On 1 October 1958, Dana began as 40-year career at the NASA High-Speed Flight Station, Edwards Air Force Base, California, as an Aeronautical Research Engineer. (This was the day that the National Aeronautics and Space Administration was established, making Dana the first new employee to be hired by NASA). He was assigned to work on an X-15 performance simulator, and also to the North American XF-107 stability research program.

In September 1959, Bill Dana transferred to the Flight Operations Branch. One of his early projects was the North American Aviation JF-100C variable stability research aircraft.

NASA JF-100C Variable Stability Research Aircraft

IN 1962 Bill Dana married Miss Judi Miller. They would have four children, Sidney, Matt, Janet, and Leslie.

Dana made his first flight in the North American Aviation X-15 hypersonic research rocketplane on 4 November 1965. he reached a maximum speed of Mach 4.22, and a peak altitude of 80,200 feet (24,445 meters). He made a total of sixteen flights in the X-15s. Dana’s highest speed was Mach 5.34, 4 August 1966, and his highest altitude, 306,900 feet, (93,543 meters), on 1 November 1966. On 24 October 1968, Dana flew the final X-15 flight of the NASA X-15 Hypersonic Research program.

NASA Research Pilot William H. Dana with North American X-15A 56-6672 on Rogers Dry Lake. (NASA)

Bill Dana also flew NASA’s experimental “lifting body” aircraft. On 27 February 1970, he flew the Northrop HL-10 lifting body to 90,030 feet (27,441 meters), the highest altitude reached during its flight test program.

Bill Dana with the HL-10 lifting body, NASA 804. (NASA E-20168)
Dana watches the NB-52B fly over Rogers Dry Lake after HL-10 lifting-body flight, 30 November 1968. (NASA ECN-2203)

He made the first flight of the Northrop M2-F3, 2 June 1970. The M2-F3 was built from the M2-F2, which had been heavily damaged in a dramatic landing accident, 10 May 1967, resulting in severe injuries to the pilot, Bruce Peterson.

Wreck of NASA 803, 10 May 1967. (NASA E-16731)

On 23 September 1975, Bill Dana made the final powered flight of the Martin Marietta X-24B lifting body aircraft.

NASA Research Pilot William H. Dana with the X-24B lifting body, 1975. (NASA)

Bill Dana was assigned as the Chief Pilot of the NASA Dryden Flight Research Center, and in 1986, became the Assistant Chief Flight Operations Division at Dryden.

Bill Dana was the project pilot for NASA 835, the experimental F-15 HIDEC (Highly Integrated Digital Electronic Control) and NASA 840, the F/A-18 Hornet HARV (High Alpha Research Vehicle).

Bill Dana was the project pilot for NASA 835, the experimental F-15 HIDEC (Highly Integrated Digital Electronic Control), and NASA 840, the F/A-18 Hornet HARV (High Alpha Research Vehicle). (NASA)

Dana stopped test flying after 1993, when he was appointed Chief Engineer, NASA Dryden Flight Research Center. In 1997, he was awarded the NASA Distinguished Service Medal. He retired from NASA in 1998.

Bill Dana flew more than 8,000 hours in over 60 different aircraft types.

In 2000, NASA awarded Dana its Milton O. Thompson Lifetime Achievement Award, and on 23 August 2005, he was presented NASA’s Civilian Astronaut wings for his two X-15 flights above 50 miles.

William Harvey Dana died at Phoenix, Arizona, 6 May 2014, at the age of 83 years. He was buried at the Joshua Memorial Park in Lancaster, California.

William Henry (“Bill”) Dana, 2005. (NASA)

© 2018, Bryan R. Swopes

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30 April 1962

Joseph A. Walker, NASA Chief Research Test Pilot

30 April 1962: The Chief Research Test Pilot at NASA’s High Speed Flight Station, Joseph Albert Walker, flew the first North American Aviation X-15 hypersonic research aircraft, 56-6670, on its twenty-seventh flight. This was Flight 52 of the NASA X-15 Hypersonic Research Program. The purpose of this test flight was to explore aerodynamic heating and stability at very high altitudes.

At an altitude of approximately 45,000 feet (13,716 meters) over Mud Lake, Nevada, the X-15 was released from Balls 8, the NB-52B drop ship, at 10:23:20.0 a.m., Pacific Daylight Savings Time.

This NASA image depicts three X-15 flight profiles. Mud Lake, Nevada, is near the right edge of the image. (NASA)

Walker started the Reaction Motors XLR99-RM-1 rocket engine. The planned burn time was 81.0 seconds, but the engine ran slightly longer: 81.6 seconds. Even with the longer burn, the X-15 undershot the planned speed of Mach 5.35 and peak altitude of 255,000 feet (77,724 meters). The actual maximum speed for this flight was Mach 4.94, and maximum altitude, 246,700 feet (75,194 meters). Walker landed on Rogers Dry Lake. The total duration of Flight 52 was 9 minutes, 46.2 seconds.

Even though the peak altitude reached by the X-15 was 8,300 feet (2,530 meters) lower than expected, Joe Walker established a new Fédération Aéronautique Internationale (FAI) World Record for Altitude Gain, Aeroplane Launched from a Carrier Aircraft, of 61,493 meters (201,749 feet).¹

Joe Walker with the Number 2 North American Aviation X-15, 56-6671, on Rogers Dry Lake. Walker is wearing a David Clark Co. MC-2 full-pressure suit (NASA)

¹ FAI Record File Number 10356

© 2018, Bryan R. Swopes

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20 April 1962

E-334220 April 1962: “Neil’s Cross-Country.” NASA Research Test Pilot Neil Alden Armstrong conducts a flight to test the Minneapolis-Honeywell MH-96 flight control system installed in the third North American Aviation X-15, serial number 56-6672. The new system combined both aerodynamic and reaction thruster flight controls in one hand controller rather than the two used in X-15s -670 and -671, simplifying the tasks for the pilot.

On its fourth flight, -672 was air-dropped from the Boeing NB-52B Stratofortress drop ship, Balls 8, over Mud Lake, Nevada. Armstrong fired the Reaction Motors XLR99-RM-1 engine and let it burn for 82.4 seconds. The X-15 accelerated to Mach 5.31 (3,789 miles per hour/6,098 kilometers per hour). After the engine was shut down, the rocketplane continued to its peak altitude on a ballistic trajectory, reaching 207,500 feet (63,246 meters) before going over the top and beginning its descent back toward the atmosphere. The test of the new flight control system went well.

E63-9834Neil Armstrong began to pull out of the descent at about 100,000 feet (30,480 meters), but the X-15 “ricocheted” off the top of the atmosphere and climbed back to 115,000 feet (35,052 meters) where the aerodynamic control surfaces could not function. He used the reaction thrusters to turn toward the dry lake landing area at Edwards Air Force Base, but although the X-15 rolled into a left bank, it would not change direction and still in ballistic flight, went zooming by Edwards at Mach 3 and 100,000 feet in a 90° left bank.

As the X-15 dropped back into the atmosphere, Armstrong was finally able to get it slowed down, but he was far south of his planned landing site. By the time he got -672 turned around he was 45 miles (72.4 kilometers) to the south, over the Rose Bowl in Pasadena, and gliding through 45,000 feet (13,716 meters). There was real doubt that he would be able to make the X-15 stretch its glide to reach the dry lake.

E-7469In a masterful display of airmanship, Neil Armstrong was able to get the X-15 to reach the south end of the dry lake, 12 miles (19.3 kilometers) from the planned landing spot to the north. But it was a very close call. In debriefing, the pilots of the four F-104 chase planes were asked how much clearance Armstrong had as he crossed over the Joshua trees at the edge of the lake bed. One of them answered, “Oh, at least 100 feet—on either side.”

At 12 minutes, 28.7 seconds, this was the longest flight of the entire X-15 program. It is called “Neil’s cross-country flight.”

North American Aviation X-15 56-6670 with Neil A. Armstrong, Jr., NASA Research Test Pilot, Edwards AFB, 1960A U.S. Navy fighter pilot who flew 78 combat missions during the Korean War, Neil Armstrong became a civilian test pilot at NACA (National Advisory Committee on Aeronautics, the predecessor to NASA) in 1955. He made 7 flights in the X-15 before transferring to NASA’s Project Gemini in 1962.

Armstrong was command pilot for Gemini 8 and Gemini 11, commander of the backup flight crew of the Apollo 8 mission, and was commander of Apollo 11.

On 20 July 1969, Neil Alden Armstrong was the First Man To Stand on the Surface of The Moon.

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© 2018, Bryan R. Swopes

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10 March 1959

North American Aviation X-15A 56-6670 carried aloft by Boeing NB-52A Stratofortress 52-003. The absence of frost on the fuselage of the X-15 shows that no cryogenic propellants are aboard for this captive flight. The chase plane is a Lockheed F-104A-15-LO Starfighter, 56-0768. This Starfighter suffered an engine failure on take off at Edwards AFB, crashed and was destroyed, 30 June 1959. (NASA)

10 March 1959: With North American Aviation’s Chief Engineering Test Pilot Albert Scott Crossfield in its cockpit, the X-15 high speed research rocket plane was airborne for the first time. X-15A 56-6670 was carried aloft under the wing of the Boeing NB-52A Stratofortress mother ship, 52-003, for a series of captive flights. The purpose was to verify that all the systems on both the X-15 and the mothership were properly functioning up to the point that the drop would occur.

The NB-52A Stratofortress flight crew, left to right: Harry W. ("Bill") Berkowitz, NAA, Launch Panel Operator; Captain John E. ("Jack") Allavie, USAF, Pilot; Captain Charles C. Bock, Jr., USAF, Aircraft Commander, at Edwards AFB, 7 February 1959. (U.S. Air Force)
The NB-52A Stratofortress flight crew, left to right: Harry W. (“Bill”) Berkowitz, NAA, Launch Panel Operator; Captain John E. (“Jack”) Allavie, USAF, Pilot; Captain Charles C. Bock, Jr., USAF, Aircraft Commander, at Edwards AFB, 7 February 1959. (U.S. Air Force via Jet Pilot Overseas)
North American Aviation X-15A 56-6670 carried aloft by Boeing NB-52A Stratofortress 52-003. The absence of frost on the fuselage of the X-15 shows that no cryogenic propellants are aboard for this captive flight. (NASA)
North American Aviation X-15A 56-6670 carried aloft by Boeing NB-52A Stratofortress 52-003. The absence of frost on the fuselage of the X-15 shows that no cryogenic propellants are aboard for this captive flight. (NASA)

Fully settled in my tiny flight office, I could speak by radio to the B-52 pilot, Charlie Bock, who was about thirty feet away in the nose of the mother plane, out of sight. . . .

As we sat, waiting at the end of the long runway while chase planes took off and circled, the clock on the instrument panel of the X-15 showed 0955. . . On signal, B-52 pilot Charlie Bock cobbed the eight engines, standing hard on the brake pedal. As the engines wound up to full military power, the X-15 trembled and the noise was tremendous. Through my radio earphones I heard Bock call a countdown for the benefit of the official movie cameramen who would record  every inch of the takeoff:

“Five . . . four . . . three . . . two . . . one. BRAKE RELEASE.”

One hundred thirty tons of aluminum, fuel, Inconel X, five men and the hope of a nation began rolling down the long runway. . .

As we rolled, the huge runway distance markers flashed by, clocking our path: 14,000 . . . 13,000 . . . 12,000 . . . 8,000. When the X-15 air-speed indicator reached 170 knots, I noted only a minor vibration. We would continue the takeoff. 6,000 . . . 5,000 . . . 4,000, and we broke ground. It was smooth and gentle, like the take-off of an airliner. The air-speed indicator crept up to 260 knots. The parched brown desert fell away. . . .

Always Another Dawn: The Story of a Rocket Test Pilot, by A. Scott Crossfield and Clay Blair, Jr., The World Publishing Company, Cleveland and New York, 1960, Chapters 34 and 35 at Pages 316–321.

X-15A 56-6670 under the wing of NB-52A 52-003 at high altitude. Scott Crossfield is in the cockpit of the rocketplane. Air Force Flight Test Center History Office, U.S. Air Force)
X-15A 56-6670 under the wing of NB-52A 52-003 at high altitude. Scott Crossfield is in the cockpit of the rocketplane. (Air Force Flight Test Center History Office, U.S. Air Force)

The gross weight of the combined aircraft was 258,000 pounds (117,000 kilograms). After a takeoff roll of 6,200 feet (1,890 meters) the B-52/X-15 lifted of at 168 knots (193 miles per hour/311 kilometers per hour). During the 1 hour, 8 minute flight the the B-52 climbed to 45,000 feet (13,716 meters) and reached a speed of 0.83 Mach (548 miles per hour/881 kilometers per hour).

The X-15A rocketplane was designed and built for the U.S. Air Force and the National Advisory Committee for Aeronautics (NACA, the predecessor of NASA) by North American Aviation, Inc., to investigate the effects of hypersonic flight (Mach 5+). Design work started in 1955 and a mock-up had been completed after just 12 months. The three X-15s were built at North American’s Los Angeles Division, at the southeast corner of Los Angeles International Airport (LAX), on the shoreline of southern California.

Test pilot Albert Scott Crossfield with X-15 56-6670 attached to the right wing pylon of NB-52A 52-003 at Edwards Air force Base. (North American Aviation Inc.)

The first flight took place 8 June 1959, again, with Scott Crossfield in the cockpit of the Number 1 ship, 56-6670.

While earlier rocketplanes, the Bell X-1 series, the the Douglas D-558-II, and the Bell X-2, were airplanes powered by rocket engines, the X-15 was a quantum leap in technology. It was a spacecraft.

Like the other rocketplanes, the X-15 was designed to be carried aloft by a “mothership,” rather than to takeoff and climb to the test altitude under its own power. The carrier aircraft was originally to be a Convair B-36 intercontinental bomber but this was soon changed to a Boeing B-52 Stratofortress. Two B-52s were modified to carry the X-15: NB-52A 52-003, The High and Mighty One, and NB-52B 52-008, Balls 8.

From 8 June 1959 to 24 October 1968, the three X-15s were flown by twelve test pilots, three of whom would qualify as astronauts in the X-15. Two would go on to the Apollo Program, and one, Neil Alden Armstrong, would be the first human to set foot on the surface of the Moon, 20 July 1969. Joe Engle would fly the space shuttle. Four of the test pilots, Petersen, White, Rushworth, and Knight, flew in combat during the Vietnam War, with Bob White being awarded the Air Force Cross. Petersen, Rushworth and White reached flag rank.

One pilot, John B. (“Jack”) McKay, was seriously injured during an emergency landing at Mud Lake, Nevada, 9 November 1962. Michael James Adams, was killed when the Number 3 ship, 56-6672, went into a hypersonic spin and broke up on the program’s 191st flight, 15 November 1967.

Scott Crossfield prepares for a flight in the North American Aviation X-15A. Crossfield is wearing a David Clark Co. MC-2 full-pressure suit and MA-3 helmet, which he helped to develop. (NASA)

Flown by a single pilot/astronaut, the X-15 is a mid-wing monoplane with dorsal and ventral fin/rudders and stabilators. The wing had no dihdral, while the stabilators had a pronounced -15° anhedral. The short wings have an area of 200 square feet (18.58 square meters) and a maximum thickness of just 5%. The leading edges are swept to 25.64°. There are two small flaps but no ailerons. The entire vertical fin/rudder pivots for yaw control.

Above 100,000 feet (30,840 meters) altitude, conventional aircraft flight control surfaces are ineffective. The X-15 is equipped with a system of reaction control jets for pitch, roll and yaw control. Hydrogen peroxide was passed through a catalyst to produce steam, which supplied the control thrusters.

The forward landing gear consists of a retractable oleo strut with steerable dual wheels and there are two strut/skids at the rear of the fuselage. The gear is retracted after the X-15 is mounted on the NB-52 and is extended for landing by its own weight.

X-15A cockpit with original Lear Siegler instrument panel. (NASA)

The rocketplane’s cockpit featured both a conventional control stick as well as side-controllers. It was pressurized with nitrogen gas to prevent fires. The pilot wore an MC-2 full-pressure suit manufactured by the David Clark Company of Worcester, Massachusetts, with an MA-3 helmet. The suit was pressurized below the neck seal with nitrogen, while the helmet was supplied with 100% oxygen. This pressure suit was later changed to the Air Force-standardized A/P22S.

The X-15 is 50.75 feet (15.469 meters) long with a wing span of 22.36 feet (6.815 meters). The height—the distance between the tips of the dorsal and ventral fins—is 13.5 feet (4.115 meters). The stabilator span is 18.08 feet (5.511 meters). The fuselage is 4.67 feet (1.423 meters) deep and has a maximum width of 7.33 feet (2.234 meters).

North American Aviation, Inc. X-15A 56-6670 on Rogers Dry Lake, Edwards Air Force Base, California. (NASA)

Since the X-15 was built of steel rather than light-weight aluminum, as are most aircraft, it is a heavy machine, weighing approximately 14,600 pounds (6,623 kilograms) empty and 34,000 pounds (15,422 kilograms) when loaded with a pilot and propellants. The X-15s carried as much as 1,300 pounds (590 kilograms) of research instrumentation, and the equipment varied from flight to flight. The minimum flight weight (for high-speed missions): 31,292 pounds (14,194 kilograms) The maximum weight was 52,117 pounds (23,640 kilograms) at drop (modified X-15A-2 with external propellant tanks).

Initial flights were flown with a 5 foot, 11 inch (1.803 meters)-long air data boom at the nose, but this would later be replaced by the “ball nose” air sensor system. The data boom contained a standard pitot-static system along with angle-of-attack and sideslip vanes. The boom and ball nose were interchangeable.

The X-15s were built primarily of a nickel/chromium/iron alloy named Inconel X, along with corrosion-resistant steel, titanium and aluminum. Inconel X is both very hard and also able to maintain its strength at the very high temperatures the X-15s were subjected to by aerodynamic heating. It was extremely difficult to machine and special fabrication techniques had to be developed.

Two Reaction Motors Division XLR11-RM-5 four-chamber rocket engines installed on an X-15. (NASA)

Delays in the production of the planned Reaction Motors XLR99 rocket engine forced engineers to adapt two vertically-stacked Reaction Motors XLR11-RM-5 four-chamber rocket engines to the X-15 for early flights. This was a well-known engine which was used on the previous rocketplanes. The XLR-11 burned a mixture of ethyl alcohol and water with liquid oxygen. Each of the engines’ chambers could be ignited individually. Each engine was rated at 11,800 pounds of thrust (58.49 kilonewtons) at Sea Level.

The Reaction Motors XLR99-RM-1 rocket engine was throttleable by the pilot from 28,500 to 60,000 pounds of thrust. The engine was rated at 50,000 pounds of thrust (222.41 kilonewtons) at Sea Level; 57,000 pounds (253.55 kilonewtons) at 45,000 feet (13,716 meters), the typical drop altitude; and 57,850 pounds (257.33 kilonewtons) of thrust at 100,000 feet (30,480 meters). Individual engines varied slightly. A few produced as much as 61,000 pounds of thrust (271.34 kilonewtons).

The XLR99 burned anhydrous ammonia and liquid oxygen. The flame temperature was approximately 5,000 °F. (2,760 °C.) The engine was cooled with circulating liquid oxygen. To protect the exhaust nozzle, it was flame-sprayed with ceramic coating of zirconium dioxide. The engine is 6 feet, 10 inches (2.083 meters) long and 3 feet, 3.3 inches (0.998 meters) in diameter. It weighs 910 pounds (413 kilograms). The Time Between Overhauls (TBO) is 1 hour of operation, or 100 starts.

Thiokol Reaction Motors Division XLR99-RM-1 rocket engine. (U.S. Air Force)

The XLR99 proved to be very reliable. 169 X-15 flights were made using the XLR99. 165 of these had successful engine operation. It started on the first attempt 159 times.

The highest speed achieved during the program was with the modified number two ship, X-15A-2 56-6671, flown by Pete Knight to Mach 6.70 (6,620 feet per second/4,520 miles per hour/ kilometers per hour) at 102,700 feet (31,303 meters). On this flight, the rocketplane exceeded its maximum design speed of 6,600 feet per second (2,012 meters per second).

The maximum altitude was reached by Joe Walker, 22 August 1963, when he flew 56-6672 to 354,200 feet (107,960 meters).

The longest flight was flown by Neil Armstrong, 20 April 1962, with a duration of 12 minutes, 28.7 seconds.

North American Aviation X-15A-1 56-6670 is on display at the Smithsonian Institution National Air and Space Museum. X-15A-2 56-6671 is at the National Museum of the United States Air Force.

North American Aviation Inc./U.S. Air Force/NASA X-15A 56-6670 hypersonic research rocketplane on display at the National Air and Space Museum. (NASM)

© 2017, Bryan R. Swopes

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