Tag Archives: Rocketdyne Division of North American Aviation Inc.

11 June 1957

Convair XSM-65A Atlas 4A launch, 11 June 1957. (U.S. Air Force)

11 June 1957, 4:37 p.m., EST, (20:47 UTC): The Convair XSM-65A Atlas, number 4A, lifted off from Launch Complex 14 at the Cape Canaveral Auxiliary Air Force Station in Florida. This was the first launch of a prototype Atlas intercontinental ballistic missile.

At T+26 seconds, the number two engine lost thrust. The rocket began to tumble and at T+50 seconds, the destruct signal was sent by the range safety officer. The Atlas had reached a peak altitude of approximately 9,800 feet (2,987 meters).

Convair Atlas 4A is launched from the Cape Canaveral Auxiliary Air Force Station 11 June 1957. (San Diego Air & Space Museum Archives, Catalog #:14_015602)

Despite the missile’s destruction, the first flight test of the XSM-65A (also known as Atlas A) was actually considered to be a success. The engines had started normally, the launch pad release mechanism functioned as intended, and perhaps most importantly, the lightweight structure of the missile body withstood the forces experienced during the launch.

Following data analysis of the short flight, engineers determined that engine exhaust had circulated back into the engine’s thrust section, causing it to overheat. The propellant ducts were not sufficiently shielded from the heat and began to collapse. This reduced the flow of the liquid oxygen to the engine, effectively throttling it back.

Atlas 4A had been previously tested at Convair’s static test facility in Sycamore Canyon, east of MCAS Miramar, in the Scripps Ranch area of San Diego, California. It is possible that Atlas 4A had suffered internal damage during test firing.

Static test stands for Atlas rockets at Convair’s Sycamore Canyon Test Facility, near San Diego, California. (siloworld.net)

The Atlas A was a prototype for an intercontinental ballistic missile, designed to test the structure, engines and launch system. Unlike the production Atlas, Atlas A used only two engines. The missile was designed and built by the Convair Astronautics Division of General Dynamics at San Diego, California.

Atlas A 4A

Atlas A was 76 feet, 11 inches (23.444 meters) long and 11 feet (3.353 meters) in diameter. At liftoff the missile weighed 180,666 pounds (81,949 kilograms), and at burnout 17,721 pounds (kilograms).

The Atlas is primarily constructed of very thin stainless steel sheet. Rather than using a supporting internal structure, the rocket used “balloon tanks” so that it could be built with minimal weight. The fuel and oxidizer tanks supported the outer skin, but could only do so when pressurized. When the rocket was not fueled, these tanks were pressurized with nitrogen at 5 pounds per square inch (34 kilopascals). If left unpressurized, the rocket would collapse under its own weight.

Atlas A 4A before erection at Launch Complex 14 (Drew Ex Machina)

Atlas 4A was powered by two Rocketdyne XLR-89-1 engines, which produced 271,432 pounds of thrust (1,207 kilonewtons) at takeoff, burning RP-1, a highly refined kerosene, with liquid oxygen. The two engines shared a single turbopump to provide the fuel. Early versions of this engine had a conical exhaust nozzle, while improved models used a bell-shaped nozzle. Production Atlas missiles added a Rocketdyne LR105-NA sustainer engine which continued to accelerate the missile after the LR-89 booster engines were jettisoned. Because of this configuration, the Atlas was known as a “1½-stage rocket.” The LR105 produced 60,473 pounds of thrust (269 kilonewtons) at Sea Level.

Yaw, pitch and roll control of the Atlas after the booster section was jettisoned was provided by two smaller Rocketdyne LR101 vernier thrusters, producing 1,060 pounds of thrust (4.7 kilonewtons) at Sea Level.

Convair XSM-65A Atlas 4A at Launch Complex 14, 11 June 1957. (NASA 19570611-004A-0408)
Atlas A 4A, Launch Complex 14, Cape Canaveral Air Force Station, Florida. (U.S. Air Force)
Three-view diagram of Convair Atlas A. (Drew Ex Machina)
Atlas A MA-1 with two Rocketdyne LR-89-1 engines. (Rocketdyne)

The SM-65A Atlas ICBM became operational 31 October 1959. The rockets were housed in underground “silos,” or hardened above ground shelters located throughout the continental United States. These missiles carried a single W-49 thermonuclear warhead with a yield of 1.44 megatons. The W-49 was designed by the Los Alamos Scientific Laboratory (LASL) and is believed to be a development of the earlier B-28 two-stage radiation-implosion bomb. It incorporated a 10-kiloton W-34 warhead as a gas-boosted fission primary, and had a one-point-safe safety system. The warhead had a diameter of 1 foot, 8 inches (0.508 meters) and length of 4 feet, 6.3 inches (1.379 meters). It weighed 1,665 pounds (755 kilograms).

An unexpected side effect of the Atlas missile programs was the development by the Rocket Chemical Company of its Water-Displacing Formula 40, popularly known by its trade name of WD-40. This universal lubricant was used on the stainless steel surfaces of the Atlas to prevent rust and corrosion.

© 2023, Bryan R. Swopes

15 May 1963, 13:04:13.106 UTC, T plus 00:00:00.106

Mercury Atlas 9 (MA-9), consisting of Faith 7 and Atlas 130-D, lifts off from Launch Complex 14 at the Cape Canaveral Air Force Station, Florida, at 13:04:13 UTC, 15 May 1963. (NASA)

15 May 1963: At 8:04:13.106 a.m., Eastern Standard Time, Mercury-Atlas 9, carrying NASA astronaut, L. Gordon Cooper aboard Faith 7, lifted off from Launch Complex 14, Cape Canaveral Air Force Base, Florida. Cooper reported, “The liftoff was smooth, but very definite, the acceleration was very pleasant. The booster had a very good feel to it and it felt like we were real on the go, there.” The maximum acceleration experienced during launch was 7.6 gs.

Faith 7 separated from the Atlas booster at T+00:05:05.5.3 and entered low Earth orbit with an apogee of 165.9 statute miles (267.0 kilometers) and perigee of 100.3 statute miles (161.4 kilometers). The orbital period was 88 minutes, 45 seconds. The spacecraft’s velocity was 25,714.0 feet per second (7,837.6 meters per second), or 17,532.3 miles per hour (28,215.5 kilometers per hour).

Major L. Gordon Cooper, Jr., United States Air Force. NASA Astronaut. (March 6, 1927 – October 4, 2004). Major Cooper is wearing a modified U.S. Navy Mark IV full-pressure suit produced by B.F. Goodrich. (NASA)

MA-9 was the final flight of Project Mercury. Gordon Cooper flew 22.5 orbits. Due to electrical system problems that began on the 21st orbit, he had to fly a manual reentry which resulted in the most accurate landing of the Mercury program.

The spacecraft’s three retrorockets fired 5 second intervals beginning at T+33:59:30. 34 hours, 19 minutes, 49 seconds after lift off, Faith 7 “splashed down” approximately 70 miles (112.7 kilometers) southeast of Midway Atoll in the North Pacific Ocean, just 4.4 miles (7.1 kilometers) from the primary recovery ship, the United States Navy Ticonderoga-class aircraft carrier USS Kearsarge (CV-33).

Mercury spacecraft profile with dimensions. (NASA)

The Mercury spacecraft, which Cooper named Faith 7, was built by McDonnell Aircraft Corporation, St. Louis, Missouri, which would also build the follow-on, two-place Gemini spacecraft. It was the 20th and final Mercury capsule to be built, and was one of four which were modified to support a day-long mission. Some items considered unnecessary were deleted and extra oxygen and battery capacity was added.

Designed to carry one pilot, the Mercury space craft could be controlled in pitch, roll and yaw by thrusters. The space capsule was truncated cone with sides angled 20° from the longitudinal axis. It was 6 feet, 10 inches (2.083 meters) long and had a maximum diameter of 6 feet, 2.50 inches (1.892 meters). The total height of the spacecraft, from the tip of the aero spike to the booster adapter, was 26 feet, 1.26 inches (7.957 meters). Faith 7 weighed 4,330.82 pounds (1,964.43 kilograms) at liftoff.

During flight outside the atmosphere, the Mercury spacecraft could be controlled in its pitch, roll and yaw axes by hydrogen peroxide-fueled reaction control thrusters. Both manual and automatic attitude control were available. It could not accelerate or decelerate (except for reentry) so it could not change its orbit.

The spacecraft cabin was pressurized to 5.5 psi with 100% oxygen. Gordon Cooper wore a modified  B.F. Goodrich Mark IV full-pressure suit and flight helmet for protection in the event that cabin pressure was lost. Cooper’s suit varied considerably from those worn by previous Mercury astronauts.

Mercury-Atlas 9 at Laucnh Complex 14. The gantry has been pulled back, but the rocket has not been filled with propellants. (NASA)
Mercury-Atlas 9 at Launch Complex 14. The gantry has been pulled back, but the rocket has not been filled with propellants. Two men at the lower right of the image provide scale.(NASA)

The rocket, a “1-½ stage” liquid-fueled Atlas LV-3B, number 130-D, was built by the  Convair Division of General Dynamics at San Diego, California. It was developed from a U.S. Air Force SM-65 Atlas D intercontinental ballistic missile, modified for use as a “man-rated” orbital launch vehicle.

The LV-3B was 65 feet (19.812 meters) long from the base to the Mercury adapter section, and the tank section is 10 feet (3.038 meters) in diameter. The complete Mercury-Atlas orbital launch vehicle is 93 feet (28.436 meters) tall, including the escape tower. When ready for launch it weighed approximately 260,000 pounds (117,934 kilograms).

Diagram of Atlas LV-3B with Metric dimensions. (Space Launch Report)

The Atlas’ three engines were built by the Rocketdyne Division of North American Aviation, Inc., at Canoga Park, California. Two Rocketdyne LR89-NA-5 engines and one LR105-NA-5 produced 341,140 pounds (1,517.466 kilonewtons) of thrust. The rocket was fueled by a highly-refined kerosene, RP-1, with liquid oxygen as the oxidizer.

Faith 7 is displayed at the Space Center Houston, the visitor center for the Johnson Space Flight Center, Houston, Texas.

Mercury-Atlas 9 at Launch Complex 14. (NASA GPN-2000-000609)

© 2019, Bryan R. Swopes