Tag Archives: Sikorsky HSS-2 Sea King

6 March 1965

The flight crew of the Sikorsky SH-3A Sea King, Dawdling Dromedary, Bu. No. 152104. Left to right, ADJ1 Paul J. Bert, CDR James R. Williford and LT David A. Beil. (FAI)

6 March 1965: A U.S. Navy Sikorsky SH-3A Sea King helicopter named Dawdling Dromedary, Bu. No. 152104, piloted by Commander James R. Williford and Lieutenant David A. Beil, with Aviation Machinist Mate 1st Class Paul J. Bert, took off from the aircraft carrier USS Hornet (CVS-12), alongside NAS North Island, San Diego, California, at 4:18 a.m., Pacific Standard Time, (12:18 UTC) and flew non-stop, without refueling, to land aboard another aircraft carrier, USS Franklin D. Roosevelt (CVA-42), off Mayport, Florida, at 11:10 p.m. Eastern Standard Time (04:10 UTC). The distance flown was 3,388.70 kilometers (2,105.64 miles) with an elapsed time of 16 hours, 52 minutes, and set a Fédération Aéronautique Internationale (FAI) World Record for Distance Without Landing.¹ This exceeded the previous record distance by more than 750 miles (1,207 kilometers).²

CDR James R. Williford climbs aboard the Sikorsky SH-3A Sea King “Dawdling Dromedary,” Bu. No. 152104. (Naval Aviation Museum 1985-105.002b)

On takeoff, Dawdling Dromedary had a gross weight of 23,000 pounds (10,433 kilograms), about 4,000 pounds (1,814 kilograms over its normal operating weight. Its fuel load was 1,690 gallons (6,397 liters) and it had only 60 gallons (227 liters) remaining on landing.

After clearing Guadalupe Pass between Carlsbad, New Mexico, and El Paso, Texas, (5,414 feet, 1650 meters) the crew shut down one the the SH-3A’s two turboshaft engines in an effort to reduce fuel consumption. They flew on a single engine for 9½ hours, restarting the second engine as they descended through 5,000 feet (1,524 meters) over Jacksonville, Florida.

Commander Williford, head of the Rotary Wing Branch, Flight Test Division, at the Naval Air Test Center, NAS Patuxent River, Maryland, was quoted in Naval Aviation News for the May 1965 issue:

“Since weight counted, the heater had been removed. We therefore wore rubber boots, long underwear, etc., but still were thoroughly chilled upon arrival. The temperature at 15,000 feet [4,572 meters] was -11° [-23.9 °C.] that night.

“The C-131 chase aircraft crew was amazed at our accuracy of navigation with a lone omni. Actually, it was such a clear day it was the old type of piloting, that is, ‘just north of that reservoir’ or ‘one mile south of that city,’ etc. We flew through mountain passes until Guadalupe, thence great circle route to Mayport.

“For the trip, +10 knots [18.5 kilometers per hour] tailwind average was needed, and it appeared we weren’t going to make it for the first 8–9 hours because we were behind in our time vs. distance plot. But as we climbed higher—climbing being limited by retreating blade stall—we gained stronger and more favorable winds. By the time we reached Valdosta, Georgia, we had about 35 knots [64.8 kilometers per hour] pushing us. That was a nice feature because the Okefenokee Swamp at night is no place for an autorotation with empty fuel tanks.”

—Commander James R. Williford, United States Navy, Naval Aviation News, May 1965, NavWeps No. 00-75R-3, at Pages 8–9.

The crew of the record-setting Sikorsky SH-3A Sea King, Dawdling Dromedary, aboard USS Franklin D. Roosevelt (CVA-42), 6 March 1965. Left to right, ADJ1 Paul J. Bert, Lieutenant David A. Biel, Commander James R. Williford. (U.S. Navy)

[Co-pilot David A. Beil was killed 12 March 1969 while testing a Lockheed AH-56 Cheyenne compound helicopter. See TDiA at: https://www.thisdayinaviation.com/12-march-1969/ ]

Dawdling Dromedary is the same Sikorsky SH-3A, Bu. No. 152104, that set a Fédération Aéronautique Internationale (FAI) world speed record for helicopters of 339 kilometers per hour (210.6 miles per hour), 5 February 1962, flown by Lieutenant Robert W. Crafton, USN, and Captain Louis K. Keck, USMC.³

The Sikorsky SH-3A Sea King was the first of the S-61 series of military and civil helicopters, designated as HSS-2 until 1962. It is a large twin-engine helicopter with a single main rotor/tail rotor configuration. The fuselage is designed to allow landing on water. The XHSS-2 made its first flight 11 March 1959. The helicopter was originally used as an anti-submarine helicopter.

The SH-3A is 72 feet, 7 inches (22.123 meters) long and 16 feet, 10 inches (5.131 meters) high with all rotors turning. The main rotors and tail can be folded for more compact storage aboard aircraft carriers, shortening the aircraft to 46 feet, 6 inches (14.173 meters). The main rotor has five blades and a diameter of 62 feet (18.898 meters). Each blade has a chord of 1 foot, 6.25 inches (0.464 meters). The tail rotor also has five blades and a diameter of 10 feet, 4 inches (3.150 meters). They each have a chord of 7–11/32 inches (0.187 meters). At 100% NR, the main rotor turns 203 r.p.m. and the tail rotor, 1,244 r.p.m.

The SH-3A was powered by two General Electric T58-GE-6 turboshaft engines, which had a Normal Power rating of 900 horsepower, and Military Power rating of 1,050 horsepower. The main transmission was rated for 2,300 horsepower, maximum. (Later models were built with more powerful T58-GE-8 engines. Early aircraft were retrofitted.)

The SH-3A has a cruise speed of 125 knots (144 kilometers per hour) at Sea Level, and a maximum speed of 135 knots (155 kilometers per hour) at Sea Level. The service ceiling is 14,000 feet (4,267 meters). The design maximum gross weight is 16,237 pounds (7,365 kilograms). The SH-3A had a combat endurance of 4 hours.

In 1962, the HSS-2 was redesignated SH-3A Sea King. Many early production aircraft have remained in service and have been upgraded through SH-3D, SH-3G, etc. In addition to the original ASW role, the Sea Kings have been widely used for Combat Search and Rescue operations. Marine One, the call sign for the helicopters assigned to the President of the United States, are VH-3D Sea Kings.

Sikorsky produced the last S-61 helicopter in 1980, having built 794. Production has been licensed to manufacturers in England, Italy, Canada and Japan. They have produced an additional 679 Sea Kings.

Sikorsky SH-3A Sea King, Bu. No. 14xxxx, the Dawdling Dromedary. (FAI)
Sikorsky SH-3A Sea King, Bu. No. 152104, the Dawdling Dromedary. (FAI)

¹ FAI Record File Number 2179

² FAI Record File Number 2180: 2,170.70 kilometers (1,348.81 miles), set by Captain Michael N. Antoniou, U.S. Army, flying a Bell YUH-1D Iroquois, 60-6029, from Edwards Air Force Base, California, to Rogers, Arkansas, 27 September 1964.

³ FAI Record File Number 13121. (See TDiA, 5 February 1962.)

© 2020, Bryan R. Swopes

5 February 1962

Lieutenant Robert W. Crafton, U.S. Navy, and Captain Louis K. Keck, U.S. Marine Corps, with the record-setting Sikorsky HSS-2 Sea King. (FAI)
Lieutenant Robert W. Crafton, U.S. Navy, and Captain Louis K. Keck, U.S. Marine Corps, with the record-setting Sikorsky HSS-2 Sea King. (FAI)

5 February 1962: A Sikorsky HSS-2 Sea King (later redesignated SH-3A) became the world’s fastest helicopter by establishing a Fédération Aéronautique Internationale (FAI) world speed record for helicopters of 339 kilometers per hour (210.645 miles per hour) over a 19 kilometer (11.8 mile) course between Milford and New Haven, Connecticut.¹ The pilots were Lieutenant Robert Wiley Crafton, United States Navy and Captain Louis K. Keck, United States Marine Corps. Both pilots were awarded the Distinguished Flying Cross and the American Helicopter Society’s Frederick L. Feinberg Award.

Having served the United States Navy for 45 years, the Sea King is still in service world-wide, most notably as the VH-3D “Marine One” presidential helicopter.

Sikorsky HSS-2 Sea King, Bu. No. 147xxx, modified for the speed record attempt. (FAI)
Sikorsky HSS-2 Sea King, Bu. No. 147xxx, modified for the speed record attempt. (FAI)

The Sikorsky HSS-2 Sea King was the first of the S-61 series of military and civil helicopters. It is a large twin-engine helicopter with a single main rotor/tail rotor configuration. The fuselage is designed to allow landing on water. The XHSS-2 made its first flight 11 March 1959. The helicopter was originally used as an anti-submarine helicopter.

The HSS-2 is 72 feet, 6 inches (22.098 meters) long and 16 feet, 10 inches (5.131 meters) high with all rotors turning. The helicopter’s width, across the sponsons, is 16 feet. The main rotors and tail can be folded for more compact storage aboard aircraft carriers, shortening the aircraft to 46 feet, 6 inches (14.173 meters). The empty weight of the HSS-2 is 10,814 pounds (4,905 kilograms). The overload gross weight is 19,000 pounds (8,618 kilograms).

The main rotor has five blades and a diameter of 62 feet, 0 inches (18.898 meters). Each blade has a chord of 1 foot, 6¼ inches (0.464 meters). The rotor blade airfoil was the NACA 0012, which was common for helicopters of that time. The total blade area is 222.5 square feet (20.671 square meters), and the disc area is 3,019 square feet (280.474 square meters). The tail rotor also has five blades and a diameter of 10 feet, 4 inches (3.150 meters). They each have a chord of 7–11/32 inches (0.187 meters). At 100% NR, the main rotor turns 203 r.p.m. and the tail rotor, 1,244 r.p.m.

The HSS-2 was powered by two General Electric T58-GE-6 turboshaft engines, which had a Normal Power rating of 900 horsepower, and Military Power rating of 1,050 horsepower; both ratings at 19,555 r.p.m. at Sea Level. The main transmission was rated for 2,000 horsepower, maximum. (Later models were built with more powerful T58-GE-8 engines. Early aircraft were retrofitted.)

The HSS-2 has a cruise speed of 125 knots (144 miles per hour/232 kilometers per hour) at Sea Level, and a maximum speed of 133 knots (153 miles per hour/246 kilometers per hour) at Sea Level. The service ceiling is 12,100 feet (3,688 meters). The hover ceiling at normal gross weight is 5,200 feet (1,585 meters), out of ground effect (HOGE), and 7,250 feet (2,210 meters), in ground effect (HIGE). The HSS-2 had a combat endurance of 4 hours and a maximum range of 500 nautical miles (575 statute miles/926 kilometers).

The Sea King was primarily an anti-submarine aircraft. It could be armed with up to four MK 43 or MK 44 torpedoes and one MK 101 nuclear-armed depth bomb. Other weapons loads included four MK 14 depth charges and four MK 54 air depth bombs.

In 1962, the HSS-2 was redesignated SH-3A Sea King. Many early production aircraft have remained in service and have been upgraded through SH-3D, SH-3G, etc. In addition to the original ASW role, the Sea Kings have been widely used for Combat Search and Rescue operations. Marine One, the call sign for the helicopters assigned to the President of the United States, are VH-3D Sea Kings. Sikorsky produced the last S-61 helicopter in 1980, having built 794. Production has been licensed to manufacturers in England, Italy, Canada and Japan. They have produced an additional 679 Sea Kings.

Captain Louis K. Keck, USMC (left), and Lieutenant Robert W. Crafton, U.S. Navy, in the cockpit of their Sikorsky HSS-2 Sea King. (U.S. Navy NH69960)

¹ FAI Record File Number 13121

© 2019, Bryan R. Swopes

24 May 1962, 12:45:16 UTC, T plus 00:00:00.57

MA-7 liftoff, 12:45:16 UTC, 24 May 1962. (NASA)

24 May 1962: Lieutenant Commander Malcolm Scott Carpenter, United States Navy, NASA Astronaut, was launched aboard Mercury-Atlas 7 at 12:45:16.57 UTC (7:45:16 a.m., Eastern Daylight Time) from Launch Complex 14 at the Cape Canaveral Air Force Station, Cape Canaveral, Florida. This was the fourth manned space flight of the American space program. Carpenter was the sixth human to fly in space.

Scott Carpenter reported,

When the ignition signal was given, everything became quiet. I had expected to feel the launch vehicle shake, some machinery start, the vernier engines light off, or to hear the lox valve make some noise, but I did not. Nothing happened until main engine ignition; then I began to feel vibration. There was a little bit of shaking. Lift off was unmistakable.

RESULTS OF THE SECOND U.S. MANNED ORBITAL SPACE FLIGHT MAY 24, 1962, NASA SP-6. National Aeronautics and Space Administration, Manned Spacecraft Center, Project Mercury. Pilot’s Flight Report, Page 69, Column 2

According to the NASA post-flight mission report, “The performance of the launch vehicle was exceptionally good. . . .”

MA-7, Aurora 7, lifts of from Launch Complex 14, Cape Canaveral Air Force Station, Florida, at 7:45:16 a.m., EST, 24 May 1962. (NASA)

During the launch, Carpenter experienced a maximum of 7.8 gs acceleration. 5 minutes, 12.2 seconds after liftoff, Aurora 7 separated from the Atlas booster and entered Earth orbit, having reached a speed of 17,534 miles per hour (28,219 kilometers per hour). The orbit was elliptical, with a minimum altitude of 86.87 nautical miles (160.88 kilometers) and a maximum of 144.96 nautical miles (268.47 kilometers). Carpenter completed an orbit every 88 minutes, 32 seconds.

Carpenter, Malcolm Scott, Lieutenant Commander, United States Navy, NASA Astronaut, 22 October 1964. (National Aeronautics and Space Administration S64-34357)

During the orbital phase of the mission, a pitch horizon scanner—part of the automatic flight control system—malfunctioned, causing the capsule’s attitude jets to fire to correct perceived errors in the ship’s attitude. This caused an excessive consumption of the hydrogen peroxide fuel for the reaction controls.

At T+04:30:00 (four hours, thirty minutes after launch) the Mercury capsule’s retrorockets fired to slow the capsule and begin the reentry phase of the flight. Each of the retro rockets fired at 5 second intervals and burned for 10 seconds. The capsule decelerated 550 feet per second (168 meters per second) and fell out of orbit. The PHS failed again, yawing Aurora 7 25° off track, which prevented the full thrust of the retrorockets from being directed along the correct path. Scott Carpenter had to fire the rockets manually, resulting in a 3 second delay, and this, along with the misalignment of the capsule, caused Aurora 7 to overshoot the planned splashdown point in the Atlantic ocean by approximately 250 nautical miles (288 statute miles/463 kilometers). (N. 19° 27′, W. 63° 59′)

At 10,000 feet (3,048 meters) Aurora 7‘s main parachute opened. The spacecraft “splashed down” at 17:41:21 UTC. The total duration of the flight was 4 hours, 55 minutes, 57 seconds.

Scott Carpenter was hoisted aboard a Sikorsky HSS-2 Sea King helicopter from USS Intrepid (CVS-11). Aurora 7 was recovered by the Allan M. Sumner-class destroyer, USS John R. Pierce (DD-753), 6 hours after its landing.

A Sikorsky HSS-2 Sea King, Bu. No. 148964, hoists Scott Carpenter from Aurora 7. (U.S. Navy)

The flight of Scott Carpenter and Aurora 7 was a success, but Carpenter was subject to criticism for his performance during the mission.

In 1963, Carpenter was injured in a motorcycle accident and lost some mobility in his left arm. Despite two surgical procedures, it was determined that he was ineligible for spaceflight. He resigned from NASA in 1967 and retired from the U.S Navy in 1969 with the rank of Commander.

Carpenter enters Aurora 7. (NASA)

Mercury 18, named Aurora 7 by Carpenter, was built by McDonnell Aircraft Corporation, St. Louis, Missouri. Designed to carry one pilot, the Mercury space craft could be controlled in pitch, roll and yaw by thrusters. The space capsule was truncated cone with sides angled 20° from the longitudinal axis. It was 6 feet, 10 inches (2.083 meters) long and had a maximum diameter of 6 feet, 2.50 inches (1.892 meters). The total height of the spacecraft, from the tip of the aero spike to the booster adapter, was 26 feet, 1.26 inches (7.957 meters). Aurorra 7 weighed 4,244.09 pounds ( kilograms) at Launch.

The rocket, a “1-½ stage” liquid-fueled Atlas LV-3B, number 107-D, was built by the  Convair Division of General Dynamics at San Diego, California. It was developed from a U.S. Air Force SM-65 Atlas D intercontinental ballistic missile, modified for use as a “man-rated” orbital launch vehicle.

The LV-3B was 65 feet (19.812 meters) long from the base to the Mercury adapter section, and the tank section is 10 feet (3.038 meters) in diameter. The complete Mercury-Atlas orbital launch vehicle is 93 feet (28.436 meters) tall, including the escape tower. When ready for launch it weighed approximately 260,000 pounds (117,934 kilograms).

Diagram of Atlas LV-3B (Space Launch Report)

The Atlas’ three engines were built by the Rocketdyne Division of North American Aviation, Inc., at Canoga Park, California. Two Rocketdyne LR89-NA-5 engines and one LR105-NA-5 produced 341,140 pounds (1,517.466 kilonewtons) of thrust. The rocket was fueled by a highly-refined kerosene, RP-1, with liquid oxygen as the oxidizer.

Malcolm Scott Carpenter died 10 October 2013 at the age of 88. His spacecraft, Aurora 7, is on display at the Chicago Museum of Science and Industry, Lakeshore Drive, Chicago, Illinois.

© 2019, Bryan R. Swopes