Tag Archives: Test Pilot

14 October 1947

Test pilot George S. Welch, wearing his distinctive orange helmet, in the cockpit of the prototype North American Aviation XP-86. (U.S. Air Force)

14 October 1947: Twenty minutes before Captain Charles E. (“Chuck”) Yeager broke the sound barrier with a Bell X-1 rocketplane, North American Aviation Chief Test Pilot George S. Welch put the swept-wing XP-86 prototype, serial number 45-59597, into a shallow dive from 37,000 feet (11,278 meters) and accelerated. In direct violation of orders from the Secretary of the Air Force to not do so, Welch broke the “sound barrier.”

Witnesses on the ground heard the distinctive “B-BOOM” double-shock as the aircraft exceeded the speed of sound. Welch was the first to observe “Mach jump” as the airspeed indicator momentarily indicated higher due to the compression of air in front of the aircraft.

Estimates are that the XP-86 reached Mach 1.02–1.04 on this flight.

George S. Welch with his MG sports car and the North American XP-86. (Unattributed)
George S. Welch with his MG T-series sports car and North American Aviation  XP-86 45-59597. (Unattributed)

© 2015, Bryan R. Swopes

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14 October 1938

The Curtiss-Wright XP-40 prototype, 38-10, on its first flight, 14 October 1938. Test pilot Ed Elliot is in the cockpit. (San Diego Air and Space Museum Archives) 16_008532

14 October 1938: At Buffalo, New York, test pilot Everett Edward Elliot made the first flight in the new Curtiss-Wright Corporation’s Model 75P, a prototype for a single-engine pursuit plane which had been designated XP-40 by the U.S. Army Air Corps.

Curtiss-Wright’s Chief Engineer, Donovan Reese Berlin, had taken the tenth production P-36A Hawk, Air Corps serial number 38-10, and had its air-cooled radial engine replaced with the Harold Caminez-designed, liquid-cooled, supercharged, 1,710.597-cubic-inch-displacement (28.032 liter) Allison Engineering Co. V-1710-C13 (V-1710-19).

Donovan Reese Berlin. (Niagara Aerospace Museum)

The V-1710-19 was a single overhead cam (SOHC) 60° V-12 engine with four valves per cylinder and a compression ration of 6.65:1. It had a Normal Power rating of 910 horsepower at 2,600 r.p.m. at Sea Level, and 1,060 horsepower at 2,950 r.p.m. for Takeoff. At 10,000 feet (3,048 meters), the V-1710-19 had Maximum Continuous Power rating of 1,000 horsepower at 2,600 r.p.m., and Military Power rating of 1,150 horsepower at 2,950 r.p.m. The engine required 100/130-octane aviation gasoline. It drove a three-bladed Curtiss Electric constant-speed propeller through a 2:1 gear reduction. The V-1710-19 was 8 feet, 1.75 inches (2.483 meters) long, 3 feet, 4.75 inches (1.035 meters) high and 2 feet, 4.94 inches (0.735 meters) wide. It weighed 1,320 pounds (599 kilograms).

Curtiss-Wright XP-40 38-10 (SDASM 16_008531)

At 1,829.39-cubic-inches (29.978 liters), the original Pratt & Whitney Twin Wasp S1C1-G (R-1830-17) 14-cylinder radial engine had greater displacement and produced 80 horsepower more for takeoff than the Allison V-12. The long, narrow V-12, though, allowed for a much more streamlined engine cowling for higher speed and greater efficiency.

XP-40 16_008533
Curtiss-Wright XP-40 prototype. (SDASM 16_008534)
The Curtiss XP-40 prototype at Langley Field in the original configuration. (NASA)
The Curtiss-Wright XP-40 in the original configuration at Langley Field. (NASA)
Everett Edward Elliot (1907–1981).

In the early testing, the XP-40 was much slower than expected, reaching only 315 miles per hour (507 kilometers per hour). (The P-36A Hawk had a maximum speed of  313 miles per hour). Engineers experimented with different placement for the coolant radiator, oil coolers and the engine air intake. The Air Corps project officer, Lieutenant Benjamin Scovill Kelsey, had the prototype sent to the National Advisory Committee for Aeronautics (NACA) Research Center at Langley Field, Virginia, where the full-size airplane was placed inside a wind tunnel.

Over a two-month period, NACA engineers made a number of improvements. The radiator was moved forward under the engine and the oil coolers utilized the same air scoop. The exhaust manifolds were improved as were the landing gear doors.

When they had finished, Lieutenant Kelsey flew the modified XP-40 back to Curtiss. Its speed had been increased to 354 miles per hour (570 kilometers per hour), a 12% improvement.

By December 1939 the airplane had been further improved and was capable of 366 miles per hour (589 kilometers per hour).

The Curtiss-Wright XP-40 prototype in a wind tunnel at Langley Field, 24 April 1939. (NASA)
Curtiss XP-40 in the NACA Full Scale Wind Tunnel at Langley Field, Virginia, April 1939. (NASA)
Curtiss-Wright XP-40 in the NACA Full Scale Wind Tunnel at Langley Field, Virginia, 24 April 1939. (NASA)

The Curtiss Hawk 75P, XP-40 38-10, was 31 feet, 1 inch (9.574 meters) long with a wingspan of 37 feet, 4 inches (11.354 meters) and overall height of 12 feet, 4 inches (3.734 meters). It had an empty weight of 5,417 pounds (2,457.1 kilograms) and maximum gross weight of 6,870 pounds (3,116.2 kilograms).

The prototype had a maximum speed of 342 miles per hour (550 kilometers per hour) at 12,200 feet (3,719 meters) with a gross weight of 6,260 pounds (2,839.5 kilograms). Its range was 460 miles (740 kilometers) flying at 299 miles per hour (481 kilometers per hour) with 100 gallons (378.5 liters) of fuel. With 159 gallons (601.9 liters) and with speed reduced to 200 miles per hour (322 kilometers per hour), the XP-40 had a maximum range of 1,180 miles (1,899 kilometers).

The prototype was armed with two air-cooled Browning AN-M2 .50-caliber machine guns mounted above the engine and synchronized to fire forward through the propeller arc.

The Air Corps placed an initial order for 524 P-40s. This was the largest single order for airplanes by the U.S. military up to that time. The first production model was the P-40 Warhawk, armed with two .50-caliber machine guns. There was only one P-40A variant which was a P-40 modified as a camera aircraft. The definitive pursuit model was the P-40B Warhawk, which retained the two .50-caliber guns of the P-40 and added two Browning M2 .30-caliber machine guns to each of the wings.

A Curtiss-Wright P-40B Warhawk, 79th Pursuit Squadron, 20th Pursuit Group, Hamilton Field, California, 1940. (U.S. Air Force)

The P-40B was best known as the airplane flown by the American Volunteer Group fighting for China against the Japanese. They were called the “Flying Tigers”. Between 1939 and 1945, Curtiss built 13,738 P-40s in many configurations. They flew in combat in every theater of operations during World War II.

A Curtiss-Wright Hawk 81-A3 (Tomahawk IIb) of the American Volunteer Group, Kunming, China, 1942. (U.S. Air Force)

© 2018, Bryan R. Swopes

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12 October 1961

Jackie Cochran with her record-setting Northrop T-38A-30-NO Talon, 60-0551, at Edwards Air Force Base, 1961. (U.S. Air Force)
Jackie Cochran with her record-setting Northrop T-38A-30-NO Talon, 60-0551, at Edwards Air Force Base, 1961. (U.S. Air Force)

12 October 1961: From August to October 1961, Jackie Cochran, a consultant to Northrop Corporation, set a series of speed, distance and altitude records while flying a Northrop T-38A-30-NO Talon supersonic trainer, serial number 60-0551. On the final day of the record series, she set two Fédération Aéronautique Internationale (FAI) world records, taking the T-38 to altitudes of 16,841 meters (55,253 feet) in horizontal flight ¹ and reaching a peak altitude of 17,091 meters 56,073 feet). ²

Jacqueline Cochran’s Diplôme de Record in the San Diego Air and Space Museum Archives. (Bryan R. Swopes)
Jacqueline Cochran’s Diplôme de Record in the San Diego Air and Space Museum Archives. (Bryan R. Swopes)
Jacqueline Cochran’s Diplôme de Record in the San Diego Air and Space Museum Archives. (Bryan R. Swopes)
Jacqueline Cochran’s Diplôme de Record in the San Diego Air and Space Museum Archives. (Bryan R. Swopes)
Northrop T-38A-30-NO Talon at Edwards Air Force Base, California. (U.S. Air Force)
Northrop T-38A-30-NO Talon 60-0551 at Edwards Air Force Base, California. (U.S. Air Force)

Famed U.S. Air Force test pilot Chuck Yeager, a close friend of Jackie Cochran, kept notes during the record series:

“October 12  Jackie took off at 9 am in the T-38 using afterburner. Bud Anderson and I chased her in the F-100. It was an excellent flight with everything working perfect. Jackie entered the course at 55,800 feet at .93 Mach and accelerated to radar. At the end of the run Jackie pulled up to 56,800 and then pushed over. She cut the right afterburner at 52,000 feet and the left one at 50,000. At 12,000 feet she removed the face piece from her pressure suit and made a perfect landing on the lake bed.

“Northrop-Air (Norair) presented Miss Cochran with one dozen yellow roses.

“A very tender ending to a wonderful program and a fitting token to a wonderful lady—a pilot who gave Norair much more than they expected.”

— Brigadier General Charles Elwood (“Chuck”) Yeager, U.S. Air Force, quoted in Jackie Cochran: An Autobiography, by Jacqueline Cochran and Maryann Bucknum Brinley, Bantam Books, New York, 1987, Pages 307–308.

Jackie Cochran and Chuck Yeager at Edwards Air Force Base, California, after a flight in the record-setting Northrop T-38A Talon. (U.S. Air Force)
Jackie Cochran and Chuck Yeager at Edwards Air Force Base, California, after a flight in the record-setting Northrop T-38A Talon. (U.S. Air Force)

The T-38A is a two-seat, twin-engine jet trainer capable of supersonic speed. It is powered by two General Electric J85-5A turbojet engines producing 2,050 pounds of thrust (3,850 with afterburner). Jackie Cochran demonstrated its maximum speed, Mach 1.3. It has a service ceiling of 50,000 feet (15,240 meters) and a range of 1,140 miles (1,835 kilometers). In production from 1961 to 1972, Northrop has produced nearly 1,200 T-38s. It remains in service with the U.S. Air Force, U.S. Navy, and the National Aeronautics and Space Administration.

Jackie Cochran’s record-setting T-38 is in the collection of the Smithsonian Institution, National Air and Space Museum.

¹ FAI Record File Number 12884

² FAI Record File Number 12855

© 2018, Bryan R. Swopes

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12 October 1954

North American Aviation’s Chief Engineering Test Pilot, George S. Welch, with the first prototype YF-100A Super Sabre, 52-5754. (U.S. Air Force)

12 October 1954: North American Aviation Chief Engineering Test Pilot George S. Welch, testing the ninth production F-100A-1-NA Super Sabre, serial number 52-5764, made a planned 7.3 G pullout from a Mach 1.55 dive to verify the aircraft’s design limits.

A Boeing B-47 Stratojet crew flying at 25,000 feet (7,620 meters) reported that Welch’s F-100 winged over and began a rapid descent, passing within four miles (6.4 kilometers) of their position and diving at a very high speed. The aircraft appeared to be under control but then suddenly disintegrated.

The Super Sabre had encountered Inertial Roll Coupling. It went out of control and then disintegrated. Its nose folded over the windshield, crushing Welch in his seat. The vertical fin broke away. The ejection seat fired but because of the supersonic speeds the parachute was shredded.

Welch was still alive when rescue teams arrived. He died while being flown to a hospital by helicopter.

George S. Welch, North American Aviation test pilot, wearing his orange flight helmet. An F-86 Sabre is in the background. (San Diego Air and Space Museum Photo Archives)

Inertial roll coupling led to the death of test pilot Mel Apt when his rocket-powered airplane, the Bell X-2, went out of control at Mach 3.2 It nearly killed Chuck Yeager when he lost control of the Bell X-1B at Mach 2.4. It is a complex phenomenon which I will briefly attempt to explain:

To increase maximum speed of transonic and supersonic airplanes during the late 1940s and early 1950s, their wings and tail surfaces were made smaller in order to decrease aerodynamic drag. At the same time, the fuselage became longer and the placement of engines, armament, landing gear, fuel, etc., within the fuselage concentrated the airplane’s mass near its center. While the gyroscopic effects of the turbojet engine contributed some degree of longitudinal stability, the torque effect made rolls to the left occur more easily, but with a higher rate than a roll to the right. The resistance to a change in attitude—inertia—decreased at the same time that the control surfaces’ ability to control the airplanes’ attitude also decreased. The airplanes became unstable.

This North American Aviation F-100-1-NA Super Sabre, 52-5761, is from the same production black as the aircraft flown by George Welch, 12 October 1954. (U.S. Air Force)
This North American Aviation F-100-1-NA Super Sabre, 52-5761, is from the same production block as the aircraft flown by George Welch, 12 October 1954. This photograph shows FW-761 with the original short vertical fin of the F-100A. (North American Aviation, Inc.)
North American Aviation F-100A-1-NA Super Sabre  52-5763, sister ship of the airplane flown by George Welch, 12 October 1954. (North American Aviation, Inc.)

When George Welch tried to pull the F-100 out of its supersonic dive, the airplane’s speed began to decrease as the angle of attack increased. The wings’ ability to stabilize the natural roll instability of the fuselage’s concentrated mass was lessened, and the ailerons could not provide sufficient control to counteract this rolling tendency. The low vertical fin of the original F-100A did not provide adequate directional stability. The Super Sabre rolled and then yawed, entering a side slip. This caused the Super Sabre to pitch down and it was suddenly out of control in all three axes. The physical forces exceeded the strength of the aircraft structure and it came apart.¹

[Aerodynamicists and Aeronautical Engineers: Your corrective comments are welcome.]

Wreckage of North American Aviation F-100A Super Sabre, 12 October 1954. (U.S. Air Force)
Wreckage of North American Aviation F-100A-1-NA Super Sabre 52-5764, 12 October 1954. (North American Aviation, Inc.)

Following the death of George Welch, NACA High Speed Flight Station research test pilot Albert Scott Crossfield spent three months conducting flight tests of the F-100A, demonstrating its inertial roll coupling characteristics using three different vertical fins. F-100A-5-NA 52-5778 was Crossfield’s test aircraft.

Scott Crossfield flew the F-100A-5-NA, 52-5778, in flight testing at the NACA High Speed Flight Station, October–December 1954. (NASA)
Test Pilot A. Scott Crossfield flew this F-100A-5-NA, 52-5778, in flight testing at the NACA High Speed Flight Station, October–December 1954. (NASA)

The North American Aviation F-100 Super Sabre was designed as a supersonic day fighter. Initially intended as an improved F-86D and F-86E, the “Sabre 45” soon developed into an almost completely new airplane. The fuselage incorporated the “area rule,” a narrowing in the fuselage width at the wings to increase transonic performance, similar to the Convair F-102A. The Super Sabre had a 49° 2′ sweep to the leading edges of the wings and horizontal stabilizer. The total wing area was 385.2 square feet (35.79 square meters). The wings had an angle of incidence of 0°, with no twist or dihedral. The ailerons were placed inboard on the wings and there were no flaps, resulting in a high stall speed in landing configuration. The horizontal stabilizer was moved to the bottom of the fuselage to keep it out of the turbulence created by the wings at high angles of attack. The F-100A had a distinctively shorter vertical fin than the YF-100A. The upper segment of the vertical fin was swept 49° 43′.

There were two service test prototypes, designated YF-100A, followed by the production F-100A series. The first ten production aircraft (all of the Block 1 variants) were used in the flight testing program.

The F-100A Super Sabre was 47 feet, 1¼ inches (14.357 meters) long with a wingspan of 36 feet, 6 inches (11.125 meters). With the shorter vertical fin, the initial F-100As had an overall height of 13 feet, 4 inches (4.064 meters), 11 inches (27.9 centimeters) less than the YF-100A.

Following Welch's accident, NACA designed a new vertical fin for the F-100A. Ii was taller but also had a longer chord. This resulted in a 10% increase in area. (NASA E-1573)
Following Welch’s accident, the NACA High Speed Flight Station tested the Super Sabre and designed a new vertical fin for the F-100A. The two F-100As in this photograph are both from the second production block (F-100A-5-NA). 52-5778, on the left, has the new fin, while 52-5773 retains the original short fin. The new fin is taller but also has a longer chord. This resulted in a 10% increase in area. (NASA)

The F-100A had an empty weight of 18,135 pounds (8,226 kilograms), and its maximum takeoff weight was 28,971 pounds (13,141 kilograms). It had an internal fuel capacity of 744 gallons (2,816 liters) and could carry two 275 gallon (1,041 liter) external fuel tanks.

The early F-100As were powered by a Pratt & Whitney Turbo Wasp J57-P-7 afterburning turbojet engine. The J57 was a two-spool axial-flow turbojet which had a 16-stage compressor section (9 low- and 7 high-pressure stages) and a 3-stage turbine (2 high- and 1 low-pressure stages). Its continuous power rating was 8,000 pounds of thrust (35.586 kilonewtons). The Military Power rating was 9,700 pounds (43.148 kilonewtons) (30-minute limit). Maximum power was 14,800 pounds (43.148 kilonewtons) with afterburner (5-minute limit). The engine was 20 feet, 9.7 inches (6.342 meters) long, 3 feet, 3.9 inches (1.014 meters) in diameter, and weighed 5,075 pounds (2,303 kilograms). Later production aircraft used a J57-P-39 engine.

The Super Sabre was the first U.S. Air Force fighter capable of supersonic speed in level flight. It could reach 760 miles per hour (1,223 kilometers) at Sea Level. (Mach 1 is 761.1 miles per hour at Sea Level, 1,224.9 kilometers per hour, under Standard Atmospheric Conditions.) The maximum speed of the F-100A was 759 knots (873 miles per hour/1,406 kilometers per hour)—Mach 1.32—at 35,000 feet (10,668 meters). Its service ceiling was 47,500 feet (14,478 meters). The fighter’s combat radius was 402 nautical miles (463 statute miles/745 kilometers). The maximum ferry range with external fuel was 1,124 nautical miles (1,493 statute miles/2,082 kilometers).

The F-100 was armed with four M-39 20 mm autocannons, capable of firing at a rate of 1,500 rounds per minute. The ammunition capacity of the F-100 was 200 rounds per gun.

North American Aviation built 199 F-100A Super Sabres at its Inglewood, California, plant before production shifted to the F-100C fighter bomber variant. Approximately 25% of all F-100As were lost in accidents.

his is the fifth production F-100A-1-NA Super Sabre, 52-5760, in flight southeast of San Bernardino, California. This fighter is from the same production block as 52-5764, the fighter being tested by George Welch, 12 October 1954. In this photograph, FW-760 has the taller vertical fin that was designed to improve the Super Sabre's controlability. (U.S. Air Force)
This is the fifth production F-100A-1-NA Super Sabre, 52-5760, in flight southeast of San Bernardino, California, 24 June 1955. This fighter is from the same production block as 52-5764, the fighter being tested by George Welch, 12 October 1954. In this photograph, FW-760 has the taller vertical fin that was designed by NACA to improve the Super Sabre’s stability. (North American Aviation, Inc.)

George Welch was born George Lewis Schwartz, Jr., in Wilmington, Delaware, 10 May 1918. He was the first of two sons of George Lewis Schwartz, a chemist at the Dupont Experimental Station in Wilmington, and Julia Welch Schwartz. His parents changed his surname to Welch, his mother’s maiden name, so that he would not be effected by the anti-German prejudice that was widespread in America following World War I.

He studied mechanical engineering at Purdue University, Indiana, and enlisted in the Army Air Corps in 1939. Welch graduated from pilot training at Kelly Field, Texas, and on 4 October 1940, was commissioned as a second lieutenant, U.S. Army Air Corps.

Second Lieutenant Kenneth M. Taylor and Second Lieutenant George S. Welch, 47th Pursuit Squadron, 15th Pursuit Group, the two Curtiss P-40B Warhawk pilots who shot down 8 Japanese aircraft during the attack on Pearl Harbor, Hawaii, 7 December 1941. Both officers were awarded the Distinguished Service Cross. (U.S. Air Force)

George S. Welch is best remembered as one of the heroes of Pearl Harbor. He, along with Second Lieutenant Kenneth M. Taylor, were the only two fighter pilots to get airborne from Haleiwa Auxiliary Airfield during the Japanese surprise attack on Hawaii, 7 December 1941. Flying a Curtiss P-40B Warhawk, he shot down three Aichi D3A “Val” dive bombers and one Mitsubishi A6M2 Zero fighter. Taylor also shot down four Japanese airplanes. For this action, Lieutenant General Henry H. “Hap” Arnold recommended the Medal of Honor, but because Lieutenants Welch and Taylor had taken off without orders, an officer in their chain of command refused to endorse the nomination. Both fighter pilots were awarded the Distinguished Service Cross.

During the War, Welch flew the Bell P-39 Airacobra and Lockheed P-38 Lightning on 348 combat missions. He had 16 confirmed aerial victories over Japanese airplanes and rose to the rank of Major. In addition to the Distinguished Service Cross, George Welch was awarded the Silver Star, the Distinguished Flying Cross with two oak leaf clusters (three awards), the Air Medal with one oak leaf cluster (two awards), the Presidential Unit Citation with two oak leaf clusters (three awards), American Defense Service medal with one service star, American Campaign Medal, Asiatic-Pacific Campaign Medal with one silver and one bronze star (six campaigns), and the World War II Victory Medal.

George Welch, circa 1943. (Unattributed)
George Welch, circa 1943. (Unattributed)

Welch received the nickname, “Wheaties,” because he was the first military officer to be featured on a box of Wheaties cereal. (Wheaties, “The Breakfast of Champions,” was a toasted wheat bran cereal produced by General Mills. It normally featured champion athletes on its distinctive orange-colored boxes.)

Suffering from malaria, George Welch was out of combat and recuperating in Australia. There he met Miss Janette Alice Williams and they were soon married. Welch returned to the United States with his new wife. They had a son, Giles, born in October 1947. Their home was in Brentwood, California.

North American Aviation approached General Arnold to recommend a fighter pilot who could bring his combat experience to testing new fighters. Welch was one of two that General Arnold suggested. The general authorized Welch’s release from active duty so that he could join North American. Welch held the rank of major, Air Reserve, from 13 November 1944 to 1 April 1953.

George S. Welch, now a civilian test pilot forNorth American Aviation, Inc., sits on the canopy rail of a P-51H Mustang, circa 1945. (North American Aviation Inc.)
George S. Welch, now a civilian test pilot for North American Aviation, Inc., sits on the canopy rail of a P-51H Mustang, circa 1945. (North American Aviation Inc.)

Welch went on to test fly the North American P-51H Mustang, FJ-1 Fury, F-86 Sabre and F-100 Super Sabre.

George Welch made the first flight of the XP-86 prototype, 1 October 1947. There is some evidence that on that flight, and during a subsequent flight on 14 October, Welch exceeded the speed of sound while in a dive. It has been said that during the Korean War, while teaching U.S. Air Force pilots how to best use the F-86 Sabre, he shot down several enemy MiG-15 jet fighters.

George S. Welch is buried at the Arlington National Cemetery, Section 6, Site 8578-D.

¹ Recommended: Coupling Dynamics in Aircraft: A Historical Perspective, by Richard E. Day, Dryden Flight Research Center, Edwards AFB, California. NASA Special Publications 532, 1997.

© 2018, Bryan R. Swopes

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9 October 1987

PP1, the first prototype of the EH101, ZF 641. (Paul Thallon)
PP1, the first prototype of the EH101, ZF 641. (Paul Thallon)

9 October 1987: Westland Helicopters Ltd. Chief Test Pilot John Trevor Eggington and Deputy Chief Test Pilot Colin W. Hague take PP1, the first EH 101 prototype, for its first flight at Yeovil, Somerset, United Kingdom. The helicopter had been completed 7 April 1987 and underwent months of ground testing.

A medium-lift helicopter, the EH 101 was a joint venture of Westland and Costruzioni Aeronautiche Giovanni Agusta S.p.A. of Italy, known then as European Helicopter Industries, or EHI, to produce a replacement for the Sikorsky S-61 Sea King, which both companies built under license. The Italian and British companies merged in July 2000 and are now known as AgustaWestland NV, with corporate headquarters in the Netherlands. After the merger of the two helicopter manufacturers, the EH 101 was redesignated AW101. It is also known as the Merlin.

Canadian Forces CH-149 Cormorant, a search and rescue variant of the AgustaWestland AW101. (Korona4Reaal via Wikipedia)
Canadian Forces CH-149 Cormorant 149902, a search and rescue variant of the AgustaWestland AW101. (Korona4Reel via Wikipedia)

Nine prototypes were built, four by Agusta at Vergiate, Italy, and five by Westland at Yeovil. During testing, Agusta-built PP2 and Westland’s PP4 were destroyed.

PP1, the first prototype, was powered by three General Electric CT7-2A turboshaft engines which were rated at 1,625 shaft horsepower, each. In production, Rolls-Royce/Turbomeca RTM322 engines are optional, as are the more powerful CT7-8s. Produced in both military and civil variants, the Merlin is used in search-and-rescue, anti-submarine warfare, mine countermeasures, airborne early warning and utility configurations. Production began in 1995 and continues today.

The AgustaWestland AW101 Merlin is a single main rotor/tail rotor medium helicopter powered by three turboshaft engines. It is equipped with retractable tricycle landing gear. The helicopter may be flown by a single pilot and uses a digital flight control system. The actual flight crew is dependent on aircraft configuration and mission.

The five blade composite main rotor has a diameter of 61 feet, 0 inches (18.593 meters) and turns counterclockwise as seen from above. (The advancing blade is on the helicopter’s right side.) The blades use a BERP feature that was pioneered on the Westland Lynx AH.1 Lynx, G-LYNX, which Trevor Eddington flew to a world speed record, 11 August 1986. This allows higher speeds, greater gross weight and is quieter than a standard blade. A four blade tail rotor with a diameter of 13 feet, 1 inch (3.962 meters) is positioned on the left side of the tail boom in pusher configuration. It rotates clockwise as seen from the helicopter’s left. The tail rotor pylon is inclined to the left.

PP.5 parked aboard HMS iron Duke. (Royal Navy)
PP5, the prototype  ASW variant parked aboard HMS Iron Duke (F234). (Royal Navy)

Overall length of the AW101 is 74 feet, 10 inches (22.809 meters) with rotors turning. The fuselage is 64 feet, 1 inch (19.533 meters) long. Overall height of the helicopter is 18 feet, 7 inches (5.664 meters). Its empty weight is 20,018 pounds (9,080 kilograms) and the maximum takeoff weight (MTOW) is 34,392 pounds (15,600 kilograms).

The RTM322 engine was developed as a joint venture between Rolls-Royce and Turboméca, but is now a Safran Helicopter Engines product. The RTM322 02/8 is a modular reverse-flow turboshaft engine with a 3-stage axial-flow, 1 stage centrifugal-flow compressor and 2-stage high-pressure, 2-stage power turbine. The output drive shaft turns 20,900 r.p.m. The RTM322 02/08 is rated at 2,000 shaft horsepower, and 2,270 shaft horsepower for takeoff. It has a One Engine Inoperative (OEI) rating of 2,472 shaft horsepower (30 minute limit). The engine is 3 feet, 10.1 inches (1.171 meters) long, 2 feet, 1.5 inches (0.648 meters) in diameter and weighs 503 pounds (228.2 kilograms).

The AW101’s cruise speed is 278 kilometers per hour (150 knots). The hover ceiling in ground effect (HIGE) is 3,307 meters (10,850 feet). In utility configuration, the Merlin carries fuel for 6 hours, 30 minutes of flight and has a maximum range of 1,363 kilometers (735 nautical miles).

John Trevor Egginton, Chief Test Pilot, Westland Helicopters. (Photograph courtesy of Neil Corbett, Test and Research Pilots, Flight Test Engineers)
John Trevor Eggington, Chief Test Pilot, Westland Helicopters. (Photograph courtesy of Neil Corbett, Test and Research Pilots, Flight Test Engineers)

Trevor Eggington retired from Westland in 1988 and Colin Hague became the company’s chief test pilot. In 2003, Hague was appointed an Officer of the Most Excellent (OBE) Order of the British Empire for his contributions to aviation.

Deputy Chief Test Pilot Colin W.Hague, with the first prototype EH101, PP1. (Photograph courtesy of Neil Corbett, Test and Research Pilots, Flight Test Engineers)
Deputy Chief Test Pilot Colin W. Hague, with the first prototype EH101, PP1. (Photograph courtesy of Neil Corbett, Test and Research Pilots, Flight Test Engineers)

Since 2010, PP1 has been used as an instructional airframe for maintenance personnel at RNAS Culdrose, Cornwall, UK.

ZF641, the first prototype of the EH101 (AW101) Merlin, at RNAS Culdrose, 2010. (dyvroeth)
ZF 641, the first prototype of the EH 101 (AW101) Merlin, at RNAS Culdrose, 2010. (dyvroeth)

© 2016, Bryan R. Swopes

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